Building BusinessServices

Section 24

Aluminium Fabrication (Doors, Windows, Railings)

Fill six short steps; the report updates as you type. Print it or save it as a PDF when you are done. Published project reports put the total cost of this business between ₹2.65 lakh and ₹17.56 lakh.

Legal form
Applicant category
Location

Detailed Project Report

Aluminium Fabrication (Doors, Windows, Railings)

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Prepared on: 29 October 2026 · Prepared with Building Business DPR (buildingbusiness.in)

01 Project at a glance

Total project cost
₹11.28 L
Term loan from bank
₹7.33 L
Promoter’s contribution
₹1.13 L
Subsidy
₹2.82 L
Sales · Year 3
₹0.00 L
Profit after tax · Year 3
₹-4.95 L
Average DSCR
-2.17
Break-even (% of capacity used)
—

02 Promoter and unit

Promoter name—
Business / firm name—
Legal formProprietorship
Address of the unit—
Applicant categoryGeneral · Rural

03 The project

Anodise aluminium sections and fabricate doors, windows, railings, partitions and shelves to order.

Main product or serviceAluminium Fabrication (Doors, Windows, Railings)
Installed capacity per year (at 100%)10,000 units

04 Market

  • Office, business and shopping complexes
  • Hotels, restaurants, theatres and auditoriums
  • Homes
  • Textile and trading shops (shelving)
  • Builders and contractors
  • Direct orders from owners
  • Architects and interior designers

05 Plant and machinery

ItemQty₹Total ₹
Anodising plant with rectifier, 14 ft tanks and initial chemicals18,50,0008,50,000
Heavy-duty cut-off machine, 2 HP140,00040,000
Drilling machine, 12 mm, 0.5 HP117,00017,000
Portable electric drills (× 2)16,0006,000
Double-ended bench grinder, 200 mm111,00011,000
Other equipment and hand tools150,00050,000
Small unit (KVIC): bench drill, portable drill, bench grinder and workshop tools (total)11,00,0001,00,000
Total10,74,000

Pre-filled from: KVIC Project Profile — Aluminium Fabrication (PMEGP); PMEGP sample project report — Aluminium Fabrication Unit (prepared by Udyami/Samadhan). Prices in older reports will have gone up — enter today’s quotations.

06 Raw materials

  • Aluminium extruded sections (hand rail, 112×50, 63×38, 50×25 mm and door handle sections) — bought from large producers or their dealers
  • 25 mm square pipe and 50 × 1.5 mm flats — 10,800 m of pipe at ₹50/m a year at full capacity
  • Glass sheet or board, 3–4.5 mm — 2,076 sq m a year at ₹500/sq m
  • Anodising chemicals, clips, hinges, screws, bolts and locks — ₹12 L a year lump sum

07 Cost of project

₹ in lakh
Plant and machinery10.74
Contingency0.54
Total fixed capital11.28
Working capital margin0.00
Total project cost11.28

08 Means of finance

₹ in lakh%
Promoter’s contribution1.1310.0
Subsidy2.8225.0
Term loan from bank7.3365.0
Total11.28100.0
Working capital loan (outside project cost)0.00

09 Key assumptions

Selling price₹0 per units
Raw material & packing cost₹0 per units
Capacity used each year60% · 70% · 80% · 80% · 80% · 80% · 80%
Term loan interest rate (% a year)11% · 84 months (Moratorium 6)
Working capital methodTurnover method (RBI) · Working capital interest (% a year) 11%
Income tax rate25%
Yearly price and cost rise0%

10 Production and sales

Year → (₹ in lakh)1234567
Capacity used60%70%80%80%80%80%80%
Production (units)6,0007,0008,0008,0008,0008,0008,000
Sales0.000.000.000.000.000.000.00

11 Projected profitability

Year → (₹ in lakh)1234567
Sales0.000.000.000.000.000.000.00
Raw material and packing0.000.000.000.000.000.000.00
Power and fuel0.000.000.000.000.000.000.00
Salaries and wages2.882.882.882.882.882.882.88
Rent0.000.000.000.000.000.000.00
Administration0.000.000.000.000.000.000.00
Selling and distribution0.000.000.000.000.000.000.00
Repairs and maintenance0.230.230.230.230.230.230.23
Insurance0.060.060.060.060.060.060.06
Total cost of operations3.163.163.163.163.163.163.16
Operating profit (EBITDA)-3.16-3.16-3.16-3.16-3.16-3.16-3.16
Depreciation1.691.441.221.040.880.750.64
Preliminary expenses written off0.000.000.000.000.000.000.00
Interest on term loan0.790.690.560.440.320.190.07
Interest on working capital0.000.000.000.000.000.000.00
Profit before tax-5.65-5.29-4.95-4.64-4.36-4.10-3.87
Income tax0.000.000.000.000.000.000.00
Profit after tax-5.65-5.29-4.95-4.64-4.36-4.10-3.87

12 Cash flow

Year → (₹ in lakh)1234567
Profit after tax-5.65-5.29-4.95-4.64-4.36-4.10-3.87
Depreciation1.691.441.221.040.880.750.64
Cash accruals (PAT + depreciation)-3.96-3.85-3.73-3.60-3.48-3.35-3.23
Term loan repaid0.561.131.131.131.131.131.13
Owner’s drawings0.000.000.000.000.000.000.00
Surplus after repayment-4.52-4.98-4.85-4.73-4.60-4.48-4.36
Cash and bank-4.52-9.50-14.35-19.08-23.68-28.16-32.52

13 Projected balance sheet

Year → (₹ in lakh)1234567
Capital (own + subsidy)3.953.953.953.953.953.953.95
Reserves and surplus-5.65-10.93-15.88-20.52-24.88-28.99-32.85
Term loan outstanding6.775.644.513.382.261.130.00
Working capital loan0.000.000.000.000.000.000.00
Total liabilities5.07-1.35-7.42-13.19-18.68-23.91-28.91
Net fixed assets9.598.156.935.895.004.253.62
Preliminary expenses not written off0.000.000.000.000.000.000.00
Current assets (stock and debtors)0.000.000.000.000.000.000.00
Cash and bank-4.52-9.50-14.35-19.08-23.68-28.16-32.52
Total assets5.07-1.35-7.42-13.19-18.68-23.91-28.91

14 Ratios and break-even

Year1234567
Debt service coverage ratio (DSCR)-2.33-1.74-1.87-2.02-2.19-2.40-2.65
Break-even (% of capacity used)———————
Cash break-even———————
Average DSCR-2.17
Lowest DSCR-2.65
Payback period—

15 Depreciation

Year → (₹ in lakh)1234567
Depreciation1.691.441.221.040.880.750.64

Written-down value method at Income-tax Rules block rates (building 10%, plant & machinery 15%, furniture 10%, computers 40%). Change them if your CA uses other rates.

16 Term loan repayment

YearOpeningInterestTerm loan repaidClosing
17.330.790.566.77
26.770.691.135.64
35.640.561.134.51
44.510.441.133.38
53.380.321.132.26
62.260.191.131.13
71.130.071.130.00

17 Licences and registrations

  • Udyam
  • GST
  • Trade licence
  • NOC from State Pollution Control Board (anodising)
  • Trademark for the brand (optional)

18 Government schemes that may apply

  • Prime Minister's Employment Generation Programme (PMEGP)
  • Pradhan Mantri MUDRA Yojana (PMMY) – Shishu, Kishor, Tarun, Tarun Plus
  • Credit Guarantee Fund Trust for Micro and Small Enterprises (CGTMSE)

19 Sources

  1. KVIC Project Profile — Aluminium Fabrication (PMEGP) — https://pmegp.msme.gov.in/Home/DownloadDocument?fileName=Documents/ProjectSampleReport/ALUMINIUM_FABRICATION_%28_RURAL_ENGG._AND_BIO-TECH_INDUSTRY_%29.pdf
  2. PMEGP sample project report — Aluminium Fabrication Unit (prepared by Udyami/Samadhan) — https://pmegp.msme.gov.in/Home/DownloadDocument?fileName=Documents/ProjectSampleReport/Aluminium_Fabrictaion_%28_Samadhan_Projects_%29.pdf

This report is a projection from the figures entered by the promoter. It is not a bank appraisal or a guarantee of a loan or subsidy. Check every figure with current quotations and your chartered accountant before submitting it.