Building BusinessServices

Section 24

Automotive Light Covers (Acrylic Enclosures)

Fill six short steps; the report updates as you type. Print it or save it as a PDF when you are done. Published project reports put the total cost of this business between ₹35.89 lakh and ₹35.89 lakh.

Legal form
Applicant category
Location

Detailed Project Report

Automotive Light Covers (Acrylic Enclosures)

—

Prepared on: 27 October 2026 · Prepared with Building Business DPR (buildingbusiness.in)

01 Project at a glance

Total project cost
₹9.45 L
Term loan from bank
₹6.14 L
Promoter’s contribution
₹0.95 L
Subsidy
₹2.36 L
Sales · Year 3
₹0.00 L
Profit after tax · Year 3
₹-4.61 L
Average DSCR
-2.55
Break-even (% of capacity used)
—

02 Promoter and unit

Promoter name—
Business / firm name—
Legal formProprietorship
Address of the unit—
Applicant categoryGeneral · Rural

03 The project

Cut, shape and bend acrylic sheet on a CNC machine into headlamp, tail-lamp and indicator covers, mainly for the replacement market.

Main product or serviceAutomotive Light Covers (Acrylic Enclosures)
Installed capacity per year (at 100%)10,000 units

04 Market

  • Auto spare-parts dealers
  • Garages and body shops
  • Owners of used vehicles
  • Spare-parts wholesalers
  • Direct supply to garages

05 Plant and machinery

ItemQty₹Total ₹
CNC plastic and acrylic machining (carving) machine with equipment17,00,0007,00,000
Bending and assembling equipment150,00050,000
Packing machinery150,00050,000
Installation, erection and electrification (× lump sum)150,00050,000
Computer and printer150,00050,000
Total9,00,000

Pre-filled from: SIDBI Stand-Up Mitra project profile — Automobile Light Enclosure; World Customs Organization – HS Nomenclature 2022, Chapter 85. Prices in older reports will have gone up — enter today’s quotations.

06 Raw materials

  • Acrylic (PMMA) sheet — clear, tinted and opaque — light transmission about 0.92 as printed in the profile
  • Fasteners and packing material — for assembly and dispatch

07 Cost of project

₹ in lakh
Plant and machinery9.00
Contingency0.45
Total fixed capital9.45
Working capital margin0.00
Total project cost9.45

08 Means of finance

₹ in lakh%
Promoter’s contribution0.9510.0
Subsidy2.3625.0
Term loan from bank6.1465.0
Total9.45100.0
Working capital loan (outside project cost)0.00

09 Key assumptions

Selling price₹0 per units
Raw material & packing cost₹0 per units
Capacity used each year60% · 70% · 80% · 80% · 80% · 80% · 80%
Term loan interest rate (% a year)11% · 84 months (Moratorium 6)
Working capital methodTurnover method (RBI) · Working capital interest (% a year) 11%
Income tax rate25%
Yearly price and cost rise0%

10 Production and sales

Year → (₹ in lakh)1234567
Capacity used60%70%80%80%80%80%80%
Production (units)6,0007,0008,0008,0008,0008,0008,000
Sales0.000.000.000.000.000.000.00

11 Projected profitability

Year → (₹ in lakh)1234567
Sales0.000.000.000.000.000.000.00
Raw material and packing0.000.000.000.000.000.000.00
Power and fuel0.000.000.000.000.000.000.00
Salaries and wages2.882.882.882.882.882.882.88
Rent0.000.000.000.000.000.000.00
Administration0.000.000.000.000.000.000.00
Selling and distribution0.000.000.000.000.000.000.00
Repairs and maintenance0.190.190.190.190.190.190.19
Insurance0.050.050.050.050.050.050.05
Total cost of operations3.123.123.123.123.123.123.12
Operating profit (EBITDA)-3.12-3.12-3.12-3.12-3.12-3.12-3.12
Depreciation1.421.201.020.870.740.630.53
Preliminary expenses written off0.000.000.000.000.000.000.00
Interest on term loan0.660.580.470.370.260.160.06
Interest on working capital0.000.000.000.000.000.000.00
Profit before tax-5.20-4.90-4.61-4.35-4.12-3.91-3.71
Income tax0.000.000.000.000.000.000.00
Profit after tax-5.20-4.90-4.61-4.35-4.12-3.91-3.71

12 Cash flow

Year → (₹ in lakh)1234567
Profit after tax-5.20-4.90-4.61-4.35-4.12-3.91-3.71
Depreciation1.421.201.020.870.740.630.53
Cash accruals (PAT + depreciation)-3.78-3.69-3.59-3.48-3.38-3.28-3.17
Term loan repaid0.470.950.950.950.950.950.95
Owner’s drawings0.000.000.000.000.000.000.00
Surplus after repayment-4.25-4.64-4.53-4.43-4.33-4.22-4.12
Cash and bank-4.25-8.89-13.42-17.85-22.18-26.40-30.52

13 Projected balance sheet

Year → (₹ in lakh)1234567
Capital (own + subsidy)3.313.313.313.313.313.313.31
Reserves and surplus-5.20-10.10-14.71-19.06-23.18-27.09-30.80
Term loan outstanding5.674.733.782.841.890.950.00
Working capital loan0.000.000.000.000.000.000.00
Total liabilities3.78-2.06-7.62-12.92-17.99-22.84-27.49
Net fixed assets8.036.835.804.934.193.563.03
Preliminary expenses not written off0.000.000.000.000.000.000.00
Current assets (stock and debtors)0.000.000.000.000.000.000.00
Cash and bank-4.25-8.89-13.42-17.85-22.18-26.40-30.52
Total assets3.78-2.06-7.62-12.92-17.99-22.84-27.49

14 Ratios and break-even

Year1234567
Debt service coverage ratio (DSCR)-2.74-2.05-2.20-2.37-2.58-2.82-3.11
Break-even (% of capacity used)———————
Cash break-even———————
Average DSCR-2.55
Lowest DSCR-3.11
Payback period—

15 Depreciation

Year → (₹ in lakh)1234567
Depreciation1.421.201.020.870.740.630.53

Written-down value method at Income-tax Rules block rates (building 10%, plant & machinery 15%, furniture 10%, computers 40%). Change them if your CA uses other rates.

16 Term loan repayment

YearOpeningInterestTerm loan repaidClosing
16.140.660.475.67
25.670.580.954.73
34.730.470.953.78
43.780.370.952.84
52.840.260.951.89
61.890.160.950.95
70.950.060.950.00

17 Licences and registrations

  • Udyam registration
  • GST registration
  • State Pollution Control Board consent where required
  • BIS or AIS type approval if you sell complete lamps — check with a testing agency
  • Trade licence from the local body

18 Government schemes that may apply

  • Prime Minister's Employment Generation Programme (PMEGP)
  • Pradhan Mantri MUDRA Yojana (PMMY) – Shishu, Kishor, Tarun, Tarun Plus
  • Credit Guarantee Fund Trust for Micro and Small Enterprises (CGTMSE)
  • Stand-Up India

19 Sources

  1. SIDBI Stand-Up Mitra project profile — Automobile Light Enclosure — https://www.standupmitra.in/Default/ViewFile/?id=1520956932257_Automotive%20Light%20Enclosure.docx&path=ProjectProfile
  2. World Customs Organization – HS Nomenclature 2022, Chapter 85 — https://www.wcoomd.org/-/media/wco/public/global/pdf/topics/nomenclature/instruments-and-tools/hs-nomenclature-2022/2022/1685_2022e.pdf

This report is a projection from the figures entered by the promoter. It is not a bank appraisal or a guarantee of a loan or subsidy. Check every figure with current quotations and your chartered accountant before submitting it.