Building BusinessServices

Section 24

Ball Pen Making

Fill six short steps; the report updates as you type. Print it or save it as a PDF when you are done. Published project reports put the total cost of this business between ₹15 lakh and ₹15 lakh.

Legal form
Applicant category
Location

Detailed Project Report

Ball Pen Making

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Prepared on: 27 October 2026 · Prepared with Building Business DPR (buildingbusiness.in)

01 Project at a glance

Total project cost
₹6.30 L
Term loan from bank
₹4.10 L
Promoter’s contribution
₹0.63 L
Subsidy
₹1.58 L
Sales · Year 3
₹0.00 L
Profit after tax · Year 3
₹-4.04 L
Average DSCR
-3.73
Break-even (% of capacity used)
—

02 Promoter and unit

Promoter name—
Business / firm name—
Legal formProprietorship
Address of the unit—
Applicant categoryGeneral · Rural

03 The project

Fill refills with ink, fix ball tips and assemble barrels and caps into ball pens.

Main product or serviceBall Pen Making
Installed capacity per year (at 100%)10,000 units

04 Market

  • Students and schools
  • Offices and banks
  • Companies ordering promotional pens
  • Stationery wholesalers and retailers
  • Corporate gifting orders
  • Government and institutional supply

05 Plant and machinery

ItemQty₹Total ₹
Refill filling machine13,50,0003,50,000
Nib assembling machine12,00,0002,00,000
Pen centrifuge130,00030,000
Other hand tools (× 1 lot)120,00020,000
Total6,00,000

Pre-filled from: PMEGP sample project report — Pen mfg. (prepared by Udyami/Samadhan); DGFT – ITC(HS) 2022 import-export schedule (Notification 54 dated 9 Feb 2022, with annexures). Prices in older reports will have gone up — enter today’s quotations.

06 Raw materials

  • Ball pen ink and ball tips — core of the refill
  • Refill tubes — plastic tube
  • Barrels, caps, front and back covers — bought moulded parts
  • Packing material — parts and packing cost ₹120–150 per batch of 100 pens

07 Cost of project

₹ in lakh
Plant and machinery6.00
Contingency0.30
Total fixed capital6.30
Working capital margin0.00
Total project cost6.30

08 Means of finance

₹ in lakh%
Promoter’s contribution0.6310.0
Subsidy1.5825.0
Term loan from bank4.1065.0
Total6.30100.0
Working capital loan (outside project cost)0.00

09 Key assumptions

Selling price₹0 per units
Raw material & packing cost₹0 per units
Capacity used each year60% · 70% · 80% · 80% · 80% · 80% · 80%
Term loan interest rate (% a year)11% · 84 months (Moratorium 6)
Working capital methodTurnover method (RBI) · Working capital interest (% a year) 11%
Income tax rate25%
Yearly price and cost rise0%

10 Production and sales

Year → (₹ in lakh)1234567
Capacity used60%70%80%80%80%80%80%
Production (units)6,0007,0008,0008,0008,0008,0008,000
Sales0.000.000.000.000.000.000.00

11 Projected profitability

Year → (₹ in lakh)1234567
Sales0.000.000.000.000.000.000.00
Raw material and packing0.000.000.000.000.000.000.00
Power and fuel0.000.000.000.000.000.000.00
Salaries and wages2.882.882.882.882.882.882.88
Rent0.000.000.000.000.000.000.00
Administration0.000.000.000.000.000.000.00
Selling and distribution0.000.000.000.000.000.000.00
Repairs and maintenance0.130.130.130.130.130.130.13
Insurance0.030.030.030.030.030.030.03
Total cost of operations3.043.043.043.043.043.043.04
Operating profit (EBITDA)-3.04-3.04-3.04-3.04-3.04-3.04-3.04
Depreciation0.950.800.680.580.490.420.36
Preliminary expenses written off0.000.000.000.000.000.000.00
Interest on term loan0.440.380.310.250.180.110.04
Interest on working capital0.000.000.000.000.000.000.00
Profit before tax-4.43-4.22-4.04-3.86-3.71-3.56-3.43
Income tax0.000.000.000.000.000.000.00
Profit after tax-4.43-4.22-4.04-3.86-3.71-3.56-3.43

12 Cash flow

Year → (₹ in lakh)1234567
Profit after tax-4.43-4.22-4.04-3.86-3.71-3.56-3.43
Depreciation0.950.800.680.580.490.420.36
Cash accruals (PAT + depreciation)-3.48-3.42-3.35-3.28-3.21-3.14-3.08
Term loan repaid0.320.630.630.630.630.630.63
Owner’s drawings0.000.000.000.000.000.000.00
Surplus after repayment-3.80-4.05-3.98-3.91-3.84-3.77-3.71
Cash and bank-3.80-7.85-11.83-15.74-19.59-23.36-27.07

13 Projected balance sheet

Year → (₹ in lakh)1234567
Capital (own + subsidy)2.212.212.212.212.212.212.21
Reserves and surplus-4.43-8.65-12.69-16.55-20.26-23.82-27.25
Term loan outstanding3.783.152.521.891.260.630.00
Working capital loan0.000.000.000.000.000.000.00
Total liabilities1.56-3.30-7.96-12.45-16.79-20.98-25.05
Net fixed assets5.364.553.873.292.802.382.02
Preliminary expenses not written off0.000.000.000.000.000.000.00
Current assets (stock and debtors)0.000.000.000.000.000.000.00
Cash and bank-3.80-7.85-11.83-15.74-19.59-23.36-27.07
Total assets1.56-3.30-7.96-12.45-16.79-20.98-25.05

14 Ratios and break-even

Year1234567
Debt service coverage ratio (DSCR)-4.01-3.00-3.22-3.47-3.77-4.12-4.55
Break-even (% of capacity used)———————
Cash break-even———————
Average DSCR-3.73
Lowest DSCR-4.55
Payback period—

15 Depreciation

Year → (₹ in lakh)1234567
Depreciation0.950.800.680.580.490.420.36

Written-down value method at Income-tax Rules block rates (building 10%, plant & machinery 15%, furniture 10%, computers 40%). Change them if your CA uses other rates.

16 Term loan repayment

YearOpeningInterestTerm loan repaidClosing
14.100.440.323.78
23.780.380.633.15
33.150.310.632.52
42.520.250.631.89
51.890.180.631.26
61.260.110.630.63
70.630.040.630.00

17 Licences and registrations

  • Udyam registration
  • GST registration
  • Legal Metrology packaged-commodity registration (for packed goods)
  • Trademark for your brand name (optional)

18 Government schemes that may apply

  • Prime Minister's Employment Generation Programme (PMEGP)
  • Pradhan Mantri MUDRA Yojana (PMMY) – Shishu, Kishor, Tarun, Tarun Plus
  • Credit Guarantee Fund Trust for Micro and Small Enterprises (CGTMSE)
  • Stand-Up India

19 Sources

  1. PMEGP sample project report — Pen mfg. (prepared by Udyami/Samadhan) — https://pmegp.msme.gov.in/Home/DownloadDocument?fileName=Documents/ProjectSampleReport/Pen_mfg._%28_Samadhan_Projects_%29.pdf
  2. DGFT – ITC(HS) 2022 import-export schedule (Notification 54 dated 9 Feb 2022, with annexures) — https://content.dgft.gov.in/Website/dgftprod/7d5fd1eb-ad39-4c99-b760-014223657469/Eng-Notification%2054%20dated%209%20Feb%202022%20ITC(HS)%202022%20_with%20Annexures.pdf

This report is a projection from the figures entered by the promoter. It is not a bank appraisal or a guarantee of a loan or subsidy. Check every figure with current quotations and your chartered accountant before submitting it.