Detailed Project Report
Moulded Rubber Parts for Industry (Bushes, O-Rings, Seals)
—
Prepared on: 26 October 2026 · Prepared with Building Business DPR (buildingbusiness.in)
01 Project at a glance
- Total project cost
- ₹55.91 L
- Term loan from bank
- ₹50.32 L
- Promoter’s contribution
- ₹5.59 L
- Sales · Year 3
- ₹0.00 L
- Profit after tax · Year 3
- ₹-14.20 L
- Average DSCR
- -0.43
- Break-even (% of capacity used)
- —
02 Promoter and unit
| Promoter name | — |
|---|---|
| Business / firm name | — |
| Legal form | Proprietorship |
| Address of the unit | — |
| Applicant category | General · Rural |
03 The project
Compound natural and synthetic rubber and press-cure it into bushes, O-rings, oil seals, channels and wiper blades.
| Main product or service | Moulded Rubber Parts for Industry (Bushes, O-Rings, Seals) |
|---|---|
| Installed capacity per year (at 100%) | 10,000 units |
04 Market
- Automobile and two-wheeler makers
- Railways and defence establishments
- Appliance and industrial-machinery makers
- Printing-machine makers (rubber rollers)
- Direct OEM supply
- Replacement-market dealers
- Government tenders (railways, defence)
05 Plant and machinery
| Item | Qty | ₹ | Total ₹ |
|---|---|---|---|
| Rubber mixing mills (16″ × 42″ and 14″ × 36″) (× 2) | 1 | 2,50,000 | 2,50,000 |
| Hydraulic presses, 50 cm × 50 cm (× 2) | 1 | 1,00,000 | 1,00,000 |
| Extruder, 75 mm screw | 1 | 12,50,000 | 12,50,000 |
| Steam vulcaniser (4 ft dia × 8 ft long) | 1 | 0 | 0 |
| Oil-fired baby boiler (200 kg/h) | 1 | 0 | 0 |
| Moulds, dies and accessories (× 1 lot) | 1 | 0 | 0 |
| Testing and inspection equipment (× 1 lot) | 1 | 1,00,000 | 1,00,000 |
| Tools and apparatus (× 1 lot) | 1 | 1,25,000 | 1,25,000 |
| Total plant and machinery (× —) | 1 | 35,00,000 | 35,00,000 |
| Total | 53,25,000 |
Pre-filled from: SIDBI Stand-Up Mitra project profile — Rubber Parts for Engineering Industry. Prices in older reports will have gone up — enter today’s quotations.
06 Raw materials
- Natural rubber, neoprene, silicone, EPDM, Viton and SBR — as per part
- Rubber chemicals — zinc oxide, titanium dioxide, stearic acid, PF resin, red oxide, accelerators — compounding
- Plasticisers — DBP, DOP, DOS, CPW — compounding
- Metal inserts — for bonded parts like oil seals
07 Cost of project
| ₹ in lakh | |
|---|---|
| Plant and machinery | 53.25 |
| Contingency | 2.66 |
| Total fixed capital | 55.91 |
| Working capital margin | 0.00 |
| Total project cost | 55.91 |
08 Means of finance
| ₹ in lakh | % | |
|---|---|---|
| Promoter’s contribution | 5.59 | 10.0 |
| Term loan from bank | 50.32 | 90.0 |
| Total | 55.91 | 100.0 |
| Working capital loan (outside project cost) | 0.00 |
09 Key assumptions
| Selling price | ₹0 per units |
|---|---|
| Raw material & packing cost | ₹0 per units |
| Capacity used each year | 60% · 70% · 80% · 80% · 80% · 80% · 80% |
| Term loan interest rate (% a year) | 11% · 84 months (Moratorium 6) |
| Working capital method | Turnover method (RBI) · Working capital interest (% a year) 11% |
| Income tax rate | 25% |
| Yearly price and cost rise | 0% |
10 Production and sales
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Capacity used | 60% | 70% | 80% | 80% | 80% | 80% | 80% |
| Production (units) | 6,000 | 7,000 | 8,000 | 8,000 | 8,000 | 8,000 | 8,000 |
| Sales | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
11 Projected profitability
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Sales | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Raw material and packing | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Power and fuel | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Salaries and wages | 2.88 | 2.88 | 2.88 | 2.88 | 2.88 | 2.88 | 2.88 |
| Rent | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Administration | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Selling and distribution | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Repairs and maintenance | 1.12 | 1.12 | 1.12 | 1.12 | 1.12 | 1.12 | 1.12 |
| Insurance | 0.28 | 0.28 | 0.28 | 0.28 | 0.28 | 0.28 | 0.28 |
| Total cost of operations | 4.28 | 4.28 | 4.28 | 4.28 | 4.28 | 4.28 | 4.28 |
| Operating profit (EBITDA) | -4.28 | -4.28 | -4.28 | -4.28 | -4.28 | -4.28 | -4.28 |
| Depreciation | 8.39 | 7.13 | 6.06 | 5.15 | 4.38 | 3.72 | 3.16 |
| Preliminary expenses written off | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Interest on term loan | 5.45 | 4.72 | 3.87 | 3.02 | 2.16 | 1.31 | 0.46 |
| Interest on working capital | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Profit before tax | -18.11 | -16.13 | -14.20 | -12.44 | -10.82 | -9.31 | -7.90 |
| Income tax | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Profit after tax | -18.11 | -16.13 | -14.20 | -12.44 | -10.82 | -9.31 | -7.90 |
12 Cash flow
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Profit after tax | -18.11 | -16.13 | -14.20 | -12.44 | -10.82 | -9.31 | -7.90 |
| Depreciation | 8.39 | 7.13 | 6.06 | 5.15 | 4.38 | 3.72 | 3.16 |
| Cash accruals (PAT + depreciation) | -9.72 | -9.00 | -8.15 | -7.29 | -6.44 | -5.59 | -4.74 |
| Term loan repaid | 3.87 | 7.74 | 7.74 | 7.74 | 7.74 | 7.74 | 7.74 |
| Owner’s drawings | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Surplus after repayment | -13.60 | -16.74 | -15.89 | -15.04 | -14.18 | -13.33 | -12.48 |
| Cash and bank | -13.60 | -30.33 | -46.22 | -61.26 | -75.44 | -88.77 | -101.25 |
13 Projected balance sheet
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Capital (own + subsidy) | 5.59 | 5.59 | 5.59 | 5.59 | 5.59 | 5.59 | 5.59 |
| Reserves and surplus | -18.11 | -34.24 | -48.44 | -60.89 | -71.71 | -81.02 | -88.92 |
| Term loan outstanding | 46.45 | 38.71 | 30.97 | 23.23 | 15.48 | 7.74 | 0.00 |
| Working capital loan | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Total liabilities | 33.93 | 10.06 | -11.88 | -32.07 | -50.63 | -67.69 | -83.33 |
| Net fixed assets | 47.53 | 40.40 | 34.34 | 29.19 | 24.81 | 21.09 | 17.92 |
| Preliminary expenses not written off | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Current assets (stock and debtors) | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Cash and bank | -13.60 | -30.33 | -46.22 | -61.26 | -75.44 | -88.77 | -101.25 |
| Total assets | 33.93 | 10.06 | -11.88 | -32.07 | -50.63 | -67.69 | -83.33 |
14 Ratios and break-even
| Year | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Debt service coverage ratio (DSCR) | -0.46 | -0.34 | -0.37 | -0.40 | -0.43 | -0.47 | -0.52 |
| Break-even (% of capacity used) | — | — | — | — | — | — | — |
| Cash break-even | — | — | — | — | — | — | — |
| Average DSCR | -0.43 |
|---|---|
| Lowest DSCR | -0.52 |
| Payback period | — |
15 Depreciation
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Depreciation | 8.39 | 7.13 | 6.06 | 5.15 | 4.38 | 3.72 | 3.16 |
Written-down value method at Income-tax Rules block rates (building 10%, plant & machinery 15%, furniture 10%, computers 40%). Change them if your CA uses other rates.
16 Term loan repayment
| Year | Opening | Interest | Term loan repaid | Closing |
|---|---|---|---|---|
| 1 | 50.32 | 5.45 | 3.87 | 46.45 |
| 2 | 46.45 | 4.72 | 7.74 | 38.71 |
| 3 | 38.71 | 3.87 | 7.74 | 30.97 |
| 4 | 30.97 | 3.02 | 7.74 | 23.23 |
| 5 | 23.23 | 2.16 | 7.74 | 15.48 |
| 6 | 15.48 | 1.31 | 7.74 | 7.74 |
| 7 | 7.74 | 0.46 | 7.74 | 0.00 |
17 Licences and registrations
- Udyam registration
- GST
- State Pollution Control Board consent (mixing and curing fumes, boiler)
- Boiler registration under IBR if the boiler is covered
- Factory licence and fire NOC
18 Government schemes that may apply
- Credit Guarantee Fund Trust for Micro and Small Enterprises (CGTMSE)
- Stand-Up India
19 Sources
- SIDBI Stand-Up Mitra project profile — Rubber Parts for Engineering Industry — https://www.standupmitra.in/Default/ViewFile/?id=1521471504260_Rubber%20Parts%20for%20Engineering%20Industry.docx&path=ProjectProfile
This report is a projection from the figures entered by the promoter. It is not a bank appraisal or a guarantee of a loan or subsidy. Check every figure with current quotations and your chartered accountant before submitting it.