Building BusinessServices

Section 24

Coconut Shell Activated Carbon Plant

Fill six short steps; the report updates as you type. Print it or save it as a PDF when you are done. Published project reports put the total cost of this business between ₹432 lakh and ₹432 lakh.

Legal form
Applicant category
Location

Detailed Project Report

Coconut Shell Activated Carbon Plant

—

Prepared on: 13 November 2026 · Prepared with Building Business DPR (buildingbusiness.in)

01 Project at a glance

Total project cost
₹0.00 L
Term loan from bank
₹0.00 L
Promoter’s contribution
₹0.00 L
Sales · Year 3
₹0.00 L
Profit after tax · Year 3
₹-2.88 L
Average DSCR
—
Break-even (% of capacity used)
—

02 Promoter and unit

Promoter name—
Business / firm name—
Legal formProprietorship
Address of the unit—
Applicant categoryGeneral · Rural

03 The project

Coconut shell charcoal is treated with steam at 900–1100°C in a rotary kiln to make activated carbon for water, oil and gold refining.

Main product or serviceCoconut Shell Activated Carbon Plant
Installed capacity per year (at 100%)10,000 units

04 Market

  • Water purification and treatment companies
  • Vegetable oil refiners and chemical plants
  • Gold recovery units and solvent recovery plants
  • Makers of gas masks and air filters
  • Direct contracts with industrial users
  • Sale through industrial chemical dealers
  • Export through merchant exporters or directly

05 Plant and machinery

ItemQty₹Total ₹
Jaw crusher and hammer mill100
Vibratory feeder and elevator100
Carbonisation kiln100
Rotary kiln with heat recovery unit100
Soaking tanks, cyclones and coolers100
Centrifuge and rotary drier100
Micro pulveriser and sieving machine100
Pneumatic filling machine100
Total0

Pre-filled from: Coconut Development Board project profile — Coconut shell activated carbon. Prices in older reports will have gone up — enter today’s quotations.

06 Raw materials

  • Coconut shells or coconut shell charcoal — shells are first carbonised into charcoal
  • Steam — activating agent at 900–1100°C

07 Cost of project

₹ in lakh
Total fixed capital0.00
Working capital margin0.00
Total project cost0.00

08 Means of finance

₹ in lakh%
Total0.00100.0
Working capital loan (outside project cost)0.00

09 Key assumptions

Selling price₹0 per units
Raw material & packing cost₹0 per units
Capacity used each year60% · 70% · 80% · 80% · 80% · 80% · 80%
Term loan interest rate (% a year)11% · 84 months (Moratorium 6)
Working capital methodTurnover method (RBI) · Working capital interest (% a year) 11%
Income tax rate25%
Yearly price and cost rise0%

10 Production and sales

Year → (₹ in lakh)1234567
Capacity used60%70%80%80%80%80%80%
Production (units)6,0007,0008,0008,0008,0008,0008,000
Sales0.000.000.000.000.000.000.00

11 Projected profitability

Year → (₹ in lakh)1234567
Sales0.000.000.000.000.000.000.00
Raw material and packing0.000.000.000.000.000.000.00
Power and fuel0.000.000.000.000.000.000.00
Salaries and wages2.882.882.882.882.882.882.88
Rent0.000.000.000.000.000.000.00
Administration0.000.000.000.000.000.000.00
Selling and distribution0.000.000.000.000.000.000.00
Repairs and maintenance0.000.000.000.000.000.000.00
Insurance0.000.000.000.000.000.000.00
Total cost of operations2.882.882.882.882.882.882.88
Operating profit (EBITDA)-2.88-2.88-2.88-2.88-2.88-2.88-2.88
Depreciation0.000.000.000.000.000.000.00
Preliminary expenses written off0.000.000.000.000.000.000.00
Interest on term loan0.000.000.000.000.000.000.00
Interest on working capital0.000.000.000.000.000.000.00
Profit before tax-2.88-2.88-2.88-2.88-2.88-2.88-2.88
Income tax0.000.000.000.000.000.000.00
Profit after tax-2.88-2.88-2.88-2.88-2.88-2.88-2.88

12 Cash flow

Year → (₹ in lakh)1234567
Profit after tax-2.88-2.88-2.88-2.88-2.88-2.88-2.88
Depreciation0.000.000.000.000.000.000.00
Cash accruals (PAT + depreciation)-2.88-2.88-2.88-2.88-2.88-2.88-2.88
Term loan repaid0.000.000.000.000.000.000.00
Owner’s drawings0.000.000.000.000.000.000.00
Surplus after repayment-2.88-2.88-2.88-2.88-2.88-2.88-2.88
Cash and bank-2.88-5.76-8.64-11.52-14.40-17.28-20.16

13 Projected balance sheet

Year → (₹ in lakh)1234567
Capital (own + subsidy)0.000.000.000.000.000.000.00
Reserves and surplus-2.88-5.76-8.64-11.52-14.40-17.28-20.16
Term loan outstanding0.000.000.000.000.000.000.00
Working capital loan0.000.000.000.000.000.000.00
Total liabilities-2.88-5.76-8.64-11.52-14.40-17.28-20.16
Net fixed assets0.000.000.000.000.000.000.00
Preliminary expenses not written off0.000.000.000.000.000.000.00
Current assets (stock and debtors)0.000.000.000.000.000.000.00
Cash and bank-2.88-5.76-8.64-11.52-14.40-17.28-20.16
Total assets-2.88-5.76-8.64-11.52-14.40-17.28-20.16

14 Ratios and break-even

Year1234567
Debt service coverage ratio (DSCR)———————
Break-even (% of capacity used)———————
Cash break-even———————
Average DSCR—
Lowest DSCR—
Payback period—

15 Depreciation

Year → (₹ in lakh)1234567
Depreciation0.000.000.000.000.000.000.00

Written-down value method at Income-tax Rules block rates (building 10%, plant & machinery 15%, furniture 10%, computers 40%). Change them if your CA uses other rates.

16 Term loan repayment

YearOpeningInterestTerm loan repaidClosing
10.000.000.000.00
20.000.000.000.00
30.000.000.000.00
40.000.000.000.00
50.000.000.000.00
60.000.000.000.00
70.000.000.000.00

17 Licences and registrations

  • Udyam registration
  • GST registration
  • Consent to establish and operate from the State Pollution Control Board
  • Factory licence where the worker count requires it
  • Fire safety clearance
  • Boiler registration for the steam system
  • Importer-Exporter Code for exports

18 Government schemes that may apply

  • Credit Guarantee Fund Trust for Micro and Small Enterprises (CGTMSE)

19 Sources

  1. Coconut Development Board project profile — Coconut shell activated carbon — https://coconutboard.gov.in/images/TMOC/Pdf/ProcessingTechnology/ActivatedCarbon.pdf

This report is a projection from the figures entered by the promoter. It is not a bank appraisal or a guarantee of a loan or subsidy. Check every figure with current quotations and your chartered accountant before submitting it.