Building BusinessServices

Section 24

Coir Pith Block Making

Fill six short steps; the report updates as you type. Print it or save it as a PDF when you are done. Published project reports put the total cost of this business between ₹25 lakh and ₹25 lakh.

Legal form
Applicant category
Location

Detailed Project Report

Coir Pith Block Making

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Prepared on: 13 November 2026 · Prepared with Building Business DPR (buildingbusiness.in)

01 Project at a glance

Total project cost
₹16.87 L
Term loan from bank
₹10.97 L
Promoter’s contribution
₹1.69 L
Subsidy
₹4.22 L
Sales · Year 3
₹0.00 L
Profit after tax · Year 3
₹-5.97 L
Average DSCR
-1.51
Break-even (% of capacity used)
—

02 Promoter and unit

Promoter name—
Business / firm name—
Legal formProprietorship
Address of the unit—
Applicant categoryGeneral · Rural

03 The project

Compress coir pith (cocopeat) into 5 kg and 650 g blocks for nurseries, greenhouses and home gardens.

Main product or serviceCoir Pith Block Making
Installed capacity per year (at 100%)10,000 units

04 Market

  • Commercial nurseries and greenhouses
  • Home and hobby gardeners
  • Exporters and overseas growers
  • Garden centres and online stores
  • Bulk supply to exporters

05 Plant and machinery

ItemQty₹Total ₹
Coir pith compacting machine with electricals (5 kg block), 20 HP113,20,00013,20,000
Screener, 2 HP (8 ft long)11,20,0001,20,000
Other accessories11,67,0001,67,000
Total16,07,000

Pre-filled from: PMEGP project profile — Coir Pith Block Making Unit (prepared by Coir Board, Ministry of MSME); DGFT — ITC (HS) classification of export and import items. Prices in older reports will have gone up — enter today’s quotations.

06 Raw materials

  • Raw coir pith — ₹5,000 a ton; by-product of fibre extraction
  • Shrink-wrap film and labels — 650 g blocks are shrink-wrapped for the hobby market

07 Cost of project

₹ in lakh
Plant and machinery16.07
Contingency0.80
Total fixed capital16.87
Working capital margin0.00
Total project cost16.87

08 Means of finance

₹ in lakh%
Promoter’s contribution1.6910.0
Subsidy4.2225.0
Term loan from bank10.9765.0
Total16.87100.0
Working capital loan (outside project cost)0.00

09 Key assumptions

Selling price₹0 per units
Raw material & packing cost₹0 per units
Capacity used each year60% · 70% · 80% · 80% · 80% · 80% · 80%
Term loan interest rate (% a year)11% · 84 months (Moratorium 6)
Working capital methodTurnover method (RBI) · Working capital interest (% a year) 11%
Income tax rate25%
Yearly price and cost rise0%

10 Production and sales

Year → (₹ in lakh)1234567
Capacity used60%70%80%80%80%80%80%
Production (units)6,0007,0008,0008,0008,0008,0008,000
Sales0.000.000.000.000.000.000.00

11 Projected profitability

Year → (₹ in lakh)1234567
Sales0.000.000.000.000.000.000.00
Raw material and packing0.000.000.000.000.000.000.00
Power and fuel0.000.000.000.000.000.000.00
Salaries and wages2.882.882.882.882.882.882.88
Rent0.000.000.000.000.000.000.00
Administration0.000.000.000.000.000.000.00
Selling and distribution0.000.000.000.000.000.000.00
Repairs and maintenance0.340.340.340.340.340.340.34
Insurance0.080.080.080.080.080.080.08
Total cost of operations3.303.303.303.303.303.303.30
Operating profit (EBITDA)-3.30-3.30-3.30-3.30-3.30-3.30-3.30
Depreciation2.532.151.831.551.321.120.95
Preliminary expenses written off0.000.000.000.000.000.000.00
Interest on term loan1.191.030.840.660.470.290.10
Interest on working capital0.000.000.000.000.000.000.00
Profit before tax-7.02-6.48-5.97-5.51-5.09-4.71-4.36
Income tax0.000.000.000.000.000.000.00
Profit after tax-7.02-6.48-5.97-5.51-5.09-4.71-4.36

12 Cash flow

Year → (₹ in lakh)1234567
Profit after tax-7.02-6.48-5.97-5.51-5.09-4.71-4.36
Depreciation2.532.151.831.551.321.120.95
Cash accruals (PAT + depreciation)-4.49-4.33-4.14-3.96-3.77-3.59-3.40
Term loan repaid0.841.691.691.691.691.691.69
Owner’s drawings0.000.000.000.000.000.000.00
Surplus after repayment-5.33-6.02-5.83-5.65-5.46-5.28-5.09
Cash and bank-5.33-11.35-17.18-22.83-28.29-33.57-38.66

13 Projected balance sheet

Year → (₹ in lakh)1234567
Capital (own + subsidy)5.915.915.915.915.915.915.91
Reserves and surplus-7.02-13.50-19.48-24.99-30.08-34.79-39.15
Term loan outstanding10.128.446.755.063.371.690.00
Working capital loan0.000.000.000.000.000.000.00
Total liabilities9.010.84-6.82-14.02-20.80-27.20-33.25
Net fixed assets14.3412.1910.368.817.496.365.41
Preliminary expenses not written off0.000.000.000.000.000.000.00
Current assets (stock and debtors)0.000.000.000.000.000.000.00
Cash and bank-5.33-11.35-17.18-22.83-28.29-33.57-38.66
Total assets9.010.84-6.82-14.02-20.80-27.20-33.25

14 Ratios and break-even

Year1234567
Debt service coverage ratio (DSCR)-1.63-1.22-1.30-1.41-1.53-1.67-1.85
Break-even (% of capacity used)———————
Cash break-even———————
Average DSCR-1.51
Lowest DSCR-1.85
Payback period—

15 Depreciation

Year → (₹ in lakh)1234567
Depreciation2.532.151.831.551.321.120.95

Written-down value method at Income-tax Rules block rates (building 10%, plant & machinery 15%, furniture 10%, computers 40%). Change them if your CA uses other rates.

16 Term loan repayment

YearOpeningInterestTerm loan repaidClosing
110.971.190.8410.12
210.121.031.698.44
38.440.841.696.75
46.750.661.695.06
55.060.471.693.37
63.370.291.691.69
71.690.101.690.00

17 Licences and registrations

  • Udyam registration
  • GST registration
  • Registration with the Coir Board (needed to export; also opens Coir Board schemes)
  • State Pollution Control Board consent (check the category for your process)
  • IEC code if you export

18 Government schemes that may apply

  • Prime Minister's Employment Generation Programme (PMEGP)
  • Pradhan Mantri MUDRA Yojana (PMMY) – Shishu, Kishor, Tarun, Tarun Plus
  • Credit Guarantee Fund Trust for Micro and Small Enterprises (CGTMSE)
  • Stand-Up India

19 Sources

  1. PMEGP project profile — Coir Pith Block Making Unit (prepared by Coir Board, Ministry of MSME) — https://pmegp.msme.gov.in/Home/DownloadDocument?fileName=Documents/ProjectSampleReport/PROJECT_PROFILE_FOR_COIR_PITH_BLOCK_MAKING_UNIT_%28_COIR_BOARD_BASED_INDUSTRY_%29.pdf
  2. DGFT — ITC (HS) classification of export and import items — https://www.dgft.gov.in/CP/?opt=itchs-import-export

This report is a projection from the figures entered by the promoter. It is not a bank appraisal or a guarantee of a loan or subsidy. Check every figure with current quotations and your chartered accountant before submitting it.