Building BusinessServices

Section 24

Cotton Swabs (Ear Buds)

Fill six short steps; the report updates as you type. Print it or save it as a PDF when you are done. Published project reports put the total cost of this business between ₹24.92 lakh and ₹24.92 lakh.

Legal form
Applicant category
Location

Detailed Project Report

Cotton Swabs (Ear Buds)

—

Prepared on: 13 November 2026 · Prepared with Building Business DPR (buildingbusiness.in)

01 Project at a glance

Total project cost
₹15.75 L
Term loan from bank
₹10.24 L
Promoter’s contribution
₹1.58 L
Subsidy
₹3.94 L
Sales · Year 3
₹0.00 L
Profit after tax · Year 3
₹-5.77 L
Average DSCR
-1.61
Break-even (% of capacity used)
—

02 Promoter and unit

Promoter name—
Business / firm name—
Legal formProprietorship
Address of the unit—
Applicant categoryGeneral · Rural

03 The project

Wind cotton onto sticks on an automatic machine and pack ear buds in boxes of 100.

Main product or serviceCotton Swabs (Ear Buds)
Installed capacity per year (at 100%)10,000 units

04 Market

  • Households and parents of infants
  • Make-up users
  • Labs and clinics needing sterile swabs
  • Grocery and modern retail
  • Chemist shops
  • Online marketplaces

05 Plant and machinery

ItemQty₹Total ₹
Automatic cotton swab making machine115,00,00015,00,000
Total15,00,000

Pre-filled from: PMEGP sample project report — Cotton Swabs (prepared by Udyami/Samadhan); World Customs Organization – HS Nomenclature 2022, Chapter 56. Prices in older reports will have gone up — enter today’s quotations.

06 Raw materials

  • Cotton — 12,500 kg a year at ₹250 a kg (full capacity)
  • Spindle sticks (paper, plastic or wood) — 26,000 kg a year at ₹135 a kg
  • Packaging material including boxes — ₹6 L a year

07 Cost of project

₹ in lakh
Plant and machinery15.00
Contingency0.75
Total fixed capital15.75
Working capital margin0.00
Total project cost15.75

08 Means of finance

₹ in lakh%
Promoter’s contribution1.5810.0
Subsidy3.9425.0
Term loan from bank10.2465.0
Total15.75100.0
Working capital loan (outside project cost)0.00

09 Key assumptions

Selling price₹0 per units
Raw material & packing cost₹0 per units
Capacity used each year60% · 70% · 80% · 80% · 80% · 80% · 80%
Term loan interest rate (% a year)11% · 84 months (Moratorium 6)
Working capital methodTurnover method (RBI) · Working capital interest (% a year) 11%
Income tax rate25%
Yearly price and cost rise0%

10 Production and sales

Year → (₹ in lakh)1234567
Capacity used60%70%80%80%80%80%80%
Production (units)6,0007,0008,0008,0008,0008,0008,000
Sales0.000.000.000.000.000.000.00

11 Projected profitability

Year → (₹ in lakh)1234567
Sales0.000.000.000.000.000.000.00
Raw material and packing0.000.000.000.000.000.000.00
Power and fuel0.000.000.000.000.000.000.00
Salaries and wages2.882.882.882.882.882.882.88
Rent0.000.000.000.000.000.000.00
Administration0.000.000.000.000.000.000.00
Selling and distribution0.000.000.000.000.000.000.00
Repairs and maintenance0.320.320.320.320.320.320.32
Insurance0.080.080.080.080.080.080.08
Total cost of operations3.273.273.273.273.273.273.27
Operating profit (EBITDA)-3.27-3.27-3.27-3.27-3.27-3.27-3.27
Depreciation2.362.011.711.451.231.050.89
Preliminary expenses written off0.000.000.000.000.000.000.00
Interest on term loan1.110.960.790.610.440.270.09
Interest on working capital0.000.000.000.000.000.000.00
Profit before tax-6.74-6.24-5.77-5.34-4.95-4.59-4.26
Income tax0.000.000.000.000.000.000.00
Profit after tax-6.74-6.24-5.77-5.34-4.95-4.59-4.26

12 Cash flow

Year → (₹ in lakh)1234567
Profit after tax-6.74-6.24-5.77-5.34-4.95-4.59-4.26
Depreciation2.362.011.711.451.231.050.89
Cash accruals (PAT + depreciation)-4.38-4.23-4.06-3.89-3.71-3.54-3.37
Term loan repaid0.791.581.581.581.581.581.58
Owner’s drawings0.000.000.000.000.000.000.00
Surplus after repayment-5.17-5.81-5.64-5.46-5.29-5.12-4.94
Cash and bank-5.17-10.98-16.61-22.08-27.37-32.48-37.42

13 Projected balance sheet

Year → (₹ in lakh)1234567
Capital (own + subsidy)5.515.515.515.515.515.515.51
Reserves and surplus-6.74-12.99-18.75-24.09-29.04-33.63-37.89
Term loan outstanding9.457.886.304.733.151.580.00
Working capital loan0.000.000.000.000.000.000.00
Total liabilities8.220.40-6.94-13.85-20.38-26.54-32.37
Net fixed assets13.3911.389.678.226.995.945.05
Preliminary expenses not written off0.000.000.000.000.000.000.00
Current assets (stock and debtors)0.000.000.000.000.000.000.00
Cash and bank-5.17-10.98-16.61-22.08-27.37-32.48-37.42
Total assets8.220.40-6.94-13.85-20.38-26.54-32.37

14 Ratios and break-even

Year1234567
Debt service coverage ratio (DSCR)-1.73-1.29-1.39-1.50-1.62-1.78-1.96
Break-even (% of capacity used)———————
Cash break-even———————
Average DSCR-1.61
Lowest DSCR-1.96
Payback period—

15 Depreciation

Year → (₹ in lakh)1234567
Depreciation2.362.011.711.451.231.050.89

Written-down value method at Income-tax Rules block rates (building 10%, plant & machinery 15%, furniture 10%, computers 40%). Change them if your CA uses other rates.

16 Term loan repayment

YearOpeningInterestTerm loan repaidClosing
110.241.110.799.45
29.450.961.587.88
37.880.791.586.30
46.300.611.584.73
54.730.441.583.15
63.150.271.581.58
71.580.091.580.00

17 Licences and registrations

  • Udyam registration
  • GST
  • Legal Metrology registration for packaged goods
  • Barcode (GS1) for e-commerce and modern retail (report)
  • IEC for import or export (report)
  • Trademark for your brand (optional)

18 Government schemes that may apply

  • Prime Minister's Employment Generation Programme (PMEGP)
  • Pradhan Mantri MUDRA Yojana (PMMY) – Shishu, Kishor, Tarun, Tarun Plus
  • Credit Guarantee Fund Trust for Micro and Small Enterprises (CGTMSE)

19 Sources

  1. PMEGP sample project report — Cotton Swabs (prepared by Udyami/Samadhan) — https://pmegp.msme.gov.in/Home/DownloadDocument?fileName=Documents/ProjectSampleReport/Cotton_Swabs_%28_Samadhan_Projects_%29.pdf
  2. World Customs Organization – HS Nomenclature 2022, Chapter 56 — https://www.wcoomd.org/-/media/wco/public/global/pdf/topics/nomenclature/instruments-and-tools/hs-nomenclature-2022/2022/1156_2022e.pdf

This report is a projection from the figures entered by the promoter. It is not a bank appraisal or a guarantee of a loan or subsidy. Check every figure with current quotations and your chartered accountant before submitting it.