Building BusinessServices

Section 24

DC Rectifiers for Electroplating and Battery Charging

Fill six short steps; the report updates as you type. Print it or save it as a PDF when you are done. Published project reports put the total cost of this business between ₹22.39 lakh and ₹22.39 lakh.

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Applicant category
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Detailed Project Report

DC Rectifiers for Electroplating and Battery Charging

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Prepared on: 27 October 2026 · Prepared with Building Business DPR (buildingbusiness.in)

01 Project at a glance

Total project cost
₹2.34 L
Term loan from bank
₹1.52 L
Promoter’s contribution
₹0.23 L
Subsidy
₹0.59 L
Sales · Year 3
₹0.00 L
Profit after tax · Year 3
₹-3.31 L
Average DSCR
-9.72
Break-even (% of capacity used)
—

02 Promoter and unit

Promoter name—
Business / firm name—
Legal formProprietorship
Address of the unit—
Applicant categoryGeneral · Rural

03 The project

Build transformer-and-diode rectifier sets (12 V, 150 A in the profile) that turn mains AC into DC for plating shops and battery charging.

Main product or serviceDC Rectifiers for Electroplating and Battery Charging
Installed capacity per year (at 100%)10,000 units

04 Market

  • Electroplating shops
  • Battery charging and battery repair shops
  • Electrolytic process units
  • Direct sale to platers and battery shops
  • Electrical and industrial dealers

05 Plant and machinery

ItemQty₹Total ₹
Power press, 30 tonne180,00080,000
Guillotine shearing machine, 1200 mm120,00020,000
Drying oven, 6' × 6' × 6'120,00020,000
Drilling machine, 1" capacity115,00015,000
Air compressor with spray gun115,00015,000
Arc welding set 200 A, fly press No. 6, bench grinder, flexible shaft grinder, winding machine (× 1 each)130,00030,000
Test panel, HV tester 5 kV, megger 500 V (× 1 each)118,00018,000
Dies and fixtures (× 1 lot)125,00025,000
Total2,23,000

Pre-filled from: DC-MSME project profile — Rectifier D.C.; DGFT — ITC(HS) classification of export and import items. Prices in older reports will have gone up — enter today’s quotations.

06 Raw materials

  • E and I core stampings (12 sq inch) — ₹1,10,000 a month
  • Enamelled copper wire, 10 gauge — 600 kg a month at ₹180/kg = ₹1,08,000
  • Diodes, 150 A / 100 V — 200 a month at ₹500 = ₹1,00,000
  • Dimmerstats, 10 A single phase — 50 a month at ₹1,800 = ₹90,000
  • MS angle and CRC steel sheet — ₹60,000 a month
  • Ammeters and voltmeters — 50 each a month = ₹50,000
  • Insulation, aluminium bus bar, switches, lamps, brass hardware, paint, name plates — ₹71,250 a month

07 Cost of project

₹ in lakh
Plant and machinery2.23
Contingency0.11
Total fixed capital2.34
Working capital margin0.00
Total project cost2.34

08 Means of finance

₹ in lakh%
Promoter’s contribution0.2310.0
Subsidy0.5925.0
Term loan from bank1.5265.0
Total2.34100.0
Working capital loan (outside project cost)0.00

09 Key assumptions

Selling price₹0 per units
Raw material & packing cost₹0 per units
Capacity used each year60% · 70% · 80% · 80% · 80% · 80% · 80%
Term loan interest rate (% a year)11% · 84 months (Moratorium 6)
Working capital methodTurnover method (RBI) · Working capital interest (% a year) 11%
Income tax rate25%
Yearly price and cost rise0%

10 Production and sales

Year → (₹ in lakh)1234567
Capacity used60%70%80%80%80%80%80%
Production (units)6,0007,0008,0008,0008,0008,0008,000
Sales0.000.000.000.000.000.000.00

11 Projected profitability

Year → (₹ in lakh)1234567
Sales0.000.000.000.000.000.000.00
Raw material and packing0.000.000.000.000.000.000.00
Power and fuel0.000.000.000.000.000.000.00
Salaries and wages2.882.882.882.882.882.882.88
Rent0.000.000.000.000.000.000.00
Administration0.000.000.000.000.000.000.00
Selling and distribution0.000.000.000.000.000.000.00
Repairs and maintenance0.050.050.050.050.050.050.05
Insurance0.010.010.010.010.010.010.01
Total cost of operations2.942.942.942.942.942.942.94
Operating profit (EBITDA)-2.94-2.94-2.94-2.94-2.94-2.94-2.94
Depreciation0.350.300.250.220.180.160.13
Preliminary expenses written off0.000.000.000.000.000.000.00
Interest on term loan0.160.140.120.090.070.040.01
Interest on working capital0.000.000.000.000.000.000.00
Profit before tax-3.45-3.38-3.31-3.25-3.19-3.13-3.08
Income tax0.000.000.000.000.000.000.00
Profit after tax-3.45-3.38-3.31-3.25-3.19-3.13-3.08

12 Cash flow

Year → (₹ in lakh)1234567
Profit after tax-3.45-3.38-3.31-3.25-3.19-3.13-3.08
Depreciation0.350.300.250.220.180.160.13
Cash accruals (PAT + depreciation)-3.10-3.08-3.06-3.03-3.00-2.98-2.95
Term loan repaid0.120.230.230.230.230.230.23
Owner’s drawings0.000.000.000.000.000.000.00
Surplus after repayment-3.22-3.32-3.29-3.26-3.24-3.21-3.19
Cash and bank-3.22-6.54-9.83-13.09-16.33-19.54-22.73

13 Projected balance sheet

Year → (₹ in lakh)1234567
Capital (own + subsidy)0.820.820.820.820.820.820.82
Reserves and surplus-3.45-6.83-10.14-13.39-16.58-19.71-22.80
Term loan outstanding1.401.170.940.700.470.230.00
Working capital loan0.000.000.000.000.000.000.00
Total liabilities-1.23-4.84-8.39-11.87-15.29-18.66-21.98
Net fixed assets1.991.691.441.221.040.880.75
Preliminary expenses not written off0.000.000.000.000.000.000.00
Current assets (stock and debtors)0.000.000.000.000.000.000.00
Cash and bank-3.22-6.54-9.83-13.09-16.33-19.54-22.73
Total assets-1.23-4.84-8.39-11.87-15.29-18.66-21.98

14 Ratios and break-even

Year1234567
Debt service coverage ratio (DSCR)-10.43-7.80-8.37-9.03-9.81-10.73-11.84
Break-even (% of capacity used)———————
Cash break-even———————
Average DSCR-9.72
Lowest DSCR-11.84
Payback period—

15 Depreciation

Year → (₹ in lakh)1234567
Depreciation0.350.300.250.220.180.160.13

Written-down value method at Income-tax Rules block rates (building 10%, plant & machinery 15%, furniture 10%, computers 40%). Change them if your CA uses other rates.

16 Term loan repayment

YearOpeningInterestTerm loan repaidClosing
11.520.160.121.40
21.400.140.231.17
31.170.120.230.94
40.940.090.230.70
50.700.070.230.47
60.470.040.230.23
70.230.010.230.00

17 Licences and registrations

  • Udyam registration
  • GST
  • Trade licence from the local body

18 Government schemes that may apply

  • Prime Minister's Employment Generation Programme (PMEGP)
  • Pradhan Mantri MUDRA Yojana (PMMY) – Shishu, Kishor, Tarun, Tarun Plus
  • Credit Guarantee Fund Trust for Micro and Small Enterprises (CGTMSE)
  • Stand-Up India

19 Sources

  1. DC-MSME project profile — Rectifier D.C. — https://www.dcmsme.gov.in/publications/pmryprof/electrical/ch22.pdf
  2. DGFT — ITC(HS) classification of export and import items — https://www.dgft.gov.in/CP/?opt=itchs-import-export

This report is a projection from the figures entered by the promoter. It is not a bank appraisal or a guarantee of a loan or subsidy. Check every figure with current quotations and your chartered accountant before submitting it.