Detailed Project Report
Disposable Plastic Syringes
—
Prepared on: 13 November 2026 · Prepared with Building Business DPR (buildingbusiness.in)
01 Project at a glance
- Total project cost
- ₹28.88 L
- Term loan from bank
- ₹18.77 L
- Promoter’s contribution
- ₹2.89 L
- Subsidy
- ₹7.22 L
- Sales · Year 3
- ₹0.00 L
- Profit after tax · Year 3
- ₹-8.17 L
- Average DSCR
- -0.97
- Break-even (% of capacity used)
- —
02 Promoter and unit
| Promoter name | — |
|---|---|
| Business / firm name | — |
| Legal form | Proprietorship |
| Address of the unit | — |
| Applicant category | General · Rural |
03 The project
Mould syringe barrels and plungers from polypropylene, fit needles and seals, sterilise and pack single-use syringes.
| Main product or service | Disposable Plastic Syringes |
|---|---|
| Installed capacity per year (at 100%) | 10,000 units |
04 Market
- Hospitals, clinics and nursing homes
- Laboratories
- Government health programmes
- Medical distributors and chemists
- Hospital supply contracts and tenders
05 Plant and machinery
| Item | Qty | ₹ | Total ₹ |
|---|---|---|---|
| Tube cutting machine | 1 | 0 | 0 |
| Tube grinding machine | 1 | 0 | 0 |
| Honing machine | 1 | 0 | 0 |
| Water-jet cleaner | 1 | 0 | 0 |
| Mixer with heating and cooling | 1 | 0 | 0 |
| Weighing machine | 1 | 0 | 0 |
| Grinder | 1 | 0 | 0 |
| Injection moulding machine | 1 | 0 | 0 |
| Moulds for barrel, plunger, needle cover and needle adapter (× 1 set) | 1 | 0 | 0 |
| Graduation printing machine | 1 | 0 | 0 |
| Syringe assembly machine | 1 | 0 | 0 |
| Sterilisation chamber | 1 | 0 | 0 |
| Packaging machine | 1 | 0 | 0 |
| All plant and machinery (report total) (× 1 set) | 1 | 27,50,000 | 27,50,000 |
| Total | 27,50,000 |
Pre-filled from: PMEGP sample project report — Disposable Plastic Syringes (prepared by Udyami/Samadhan); World Customs Organization – HS Nomenclature 2022 edition. Prices in older reports will have gone up — enter today’s quotations.
06 Raw materials
- Polypropylene (or polyethylene) pellets — 50 tonnes a year at ₹75,000 a tonne (₹37.50 L) at full capacity
- Stainless steel needle tubes — 22.50 lakh a year
- Medical-grade rubber gaskets (seals) — 22.50 lakh a year
- Printing ink, additives (stabilisers, plasticisers), ethylene oxide, packing paper — named in the report
07 Cost of project
| ₹ in lakh | |
|---|---|
| Plant and machinery | 27.50 |
| Contingency | 1.38 |
| Total fixed capital | 28.88 |
| Working capital margin | 0.00 |
| Total project cost | 28.88 |
08 Means of finance
| ₹ in lakh | % | |
|---|---|---|
| Promoter’s contribution | 2.89 | 10.0 |
| Subsidy | 7.22 | 25.0 |
| Term loan from bank | 18.77 | 65.0 |
| Total | 28.88 | 100.0 |
| Working capital loan (outside project cost) | 0.00 |
09 Key assumptions
| Selling price | ₹0 per units |
|---|---|
| Raw material & packing cost | ₹0 per units |
| Capacity used each year | 60% · 70% · 80% · 80% · 80% · 80% · 80% |
| Term loan interest rate (% a year) | 11% · 84 months (Moratorium 6) |
| Working capital method | Turnover method (RBI) · Working capital interest (% a year) 11% |
| Income tax rate | 25% |
| Yearly price and cost rise | 0% |
10 Production and sales
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Capacity used | 60% | 70% | 80% | 80% | 80% | 80% | 80% |
| Production (units) | 6,000 | 7,000 | 8,000 | 8,000 | 8,000 | 8,000 | 8,000 |
| Sales | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
11 Projected profitability
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Sales | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Raw material and packing | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Power and fuel | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Salaries and wages | 2.88 | 2.88 | 2.88 | 2.88 | 2.88 | 2.88 | 2.88 |
| Rent | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Administration | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Selling and distribution | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Repairs and maintenance | 0.58 | 0.58 | 0.58 | 0.58 | 0.58 | 0.58 | 0.58 |
| Insurance | 0.14 | 0.14 | 0.14 | 0.14 | 0.14 | 0.14 | 0.14 |
| Total cost of operations | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 | 3.60 |
| Operating profit (EBITDA) | -3.60 | -3.60 | -3.60 | -3.60 | -3.60 | -3.60 | -3.60 |
| Depreciation | 4.33 | 3.68 | 3.13 | 2.66 | 2.26 | 1.92 | 1.63 |
| Preliminary expenses written off | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Interest on term loan | 2.03 | 1.76 | 1.44 | 1.12 | 0.81 | 0.49 | 0.17 |
| Interest on working capital | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Profit before tax | -9.96 | -9.04 | -8.17 | -7.39 | -6.67 | -6.01 | -5.41 |
| Income tax | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Profit after tax | -9.96 | -9.04 | -8.17 | -7.39 | -6.67 | -6.01 | -5.41 |
12 Cash flow
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Profit after tax | -9.96 | -9.04 | -8.17 | -7.39 | -6.67 | -6.01 | -5.41 |
| Depreciation | 4.33 | 3.68 | 3.13 | 2.66 | 2.26 | 1.92 | 1.63 |
| Cash accruals (PAT + depreciation) | -5.63 | -5.36 | -5.04 | -4.73 | -4.41 | -4.09 | -3.77 |
| Term loan repaid | 1.44 | 2.89 | 2.89 | 2.89 | 2.89 | 2.89 | 2.89 |
| Owner’s drawings | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Surplus after repayment | -7.08 | -8.25 | -7.93 | -7.61 | -7.30 | -6.98 | -6.66 |
| Cash and bank | -7.08 | -15.33 | -23.26 | -30.87 | -38.17 | -45.15 | -51.81 |
13 Projected balance sheet
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Capital (own + subsidy) | 10.11 | 10.11 | 10.11 | 10.11 | 10.11 | 10.11 | 10.11 |
| Reserves and surplus | -9.96 | -19.01 | -27.18 | -34.57 | -41.24 | -47.25 | -52.66 |
| Term loan outstanding | 17.33 | 14.44 | 11.55 | 8.66 | 5.78 | 2.89 | 0.00 |
| Working capital loan | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Total liabilities | 17.47 | 5.54 | -5.53 | -15.80 | -25.36 | -34.26 | -42.55 |
| Net fixed assets | 24.54 | 20.86 | 17.73 | 15.07 | 12.81 | 10.89 | 9.26 |
| Preliminary expenses not written off | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Current assets (stock and debtors) | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Cash and bank | -7.08 | -15.33 | -23.26 | -30.87 | -38.17 | -45.15 | -51.81 |
| Total assets | 17.47 | 5.54 | -5.53 | -15.80 | -25.36 | -34.26 | -42.55 |
14 Ratios and break-even
| Year | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Debt service coverage ratio (DSCR) | -1.04 | -0.77 | -0.83 | -0.90 | -0.97 | -1.07 | -1.18 |
| Break-even (% of capacity used) | — | — | — | — | — | — | — |
| Cash break-even | — | — | — | — | — | — | — |
| Average DSCR | -0.97 |
|---|---|
| Lowest DSCR | -1.18 |
| Payback period | — |
15 Depreciation
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Depreciation | 4.33 | 3.68 | 3.13 | 2.66 | 2.26 | 1.92 | 1.63 |
Written-down value method at Income-tax Rules block rates (building 10%, plant & machinery 15%, furniture 10%, computers 40%). Change them if your CA uses other rates.
16 Term loan repayment
| Year | Opening | Interest | Term loan repaid | Closing |
|---|---|---|---|---|
| 1 | 18.77 | 2.03 | 1.44 | 17.33 |
| 2 | 17.33 | 1.76 | 2.89 | 14.44 |
| 3 | 14.44 | 1.44 | 2.89 | 11.55 |
| 4 | 11.55 | 1.12 | 2.89 | 8.66 |
| 5 | 8.66 | 0.81 | 2.89 | 5.78 |
| 6 | 5.78 | 0.49 | 2.89 | 2.89 |
| 7 | 2.89 | 0.17 | 2.89 | 0.00 |
17 Licences and registrations
- Medical device manufacturing licence under the Medical Devices Rules, 2017 (the report's schedule includes drug-controller approval)
- State Pollution Control Board clearance (in the report's schedule)
- Udyam
- GST
- Legal Metrology packaged commodity registration
18 Government schemes that may apply
- Prime Minister's Employment Generation Programme (PMEGP)
- Credit Guarantee Fund Trust for Micro and Small Enterprises (CGTMSE)
- Stand-Up India
- Pradhan Mantri MUDRA Yojana (PMMY) – Shishu, Kishor, Tarun, Tarun Plus
19 Sources
- PMEGP sample project report — Disposable Plastic Syringes (prepared by Udyami/Samadhan) — https://pmegp.msme.gov.in/Home/DownloadDocument?fileName=Documents/ProjectSampleReport/Disposable_Plastic_Syringes_%28_Samadhan_Projects_%29.pdf
- World Customs Organization – HS Nomenclature 2022 edition — https://www.wcoomd.org/en/topics/nomenclature/instrument-and-tools/hs-nomenclature-2022-edition/hs-nomenclature-2022-edition.aspx
This report is a projection from the figures entered by the promoter. It is not a bank appraisal or a guarantee of a loan or subsidy. Check every figure with current quotations and your chartered accountant before submitting it.