Detailed Project Report
Heat Treatment Job-Work Unit
—
Prepared on: 13 November 2026 · Prepared with Building Business DPR (buildingbusiness.in)
01 Project at a glance
- Total project cost
- ₹5.27 L
- Term loan from bank
- ₹3.42 L
- Promoter’s contribution
- ₹0.53 L
- Subsidy
- ₹1.32 L
- Sales · Year 3
- ₹0.00 L
- Profit after tax · Year 3
- ₹-3.85 L
- Average DSCR
- -4.43
- Break-even (% of capacity used)
- —
02 Promoter and unit
| Promoter name | — |
|---|---|
| Business / firm name | — |
| Legal form | Proprietorship |
| Address of the unit | — |
| Applicant category | General · Rural |
03 The project
Harden, temper, anneal and case-harden steel parts as job work for engineering units that have no furnace of their own.
| Main product or service | Heat Treatment Job-Work Unit |
|---|---|
| Installed capacity per year (at 100%) | 10,000 units |
04 Market
- Defence and railway suppliers
- Automobile part makers
- Ball and roller bearing makers
- Fastener and hardware makers
- Machine tool and general engineering units
- Job work collected from nearby engineering units
- Regular contracts with tool rooms and auto-part vendors
05 Plant and machinery
| Item | Qty | ₹ | Total ₹ |
|---|---|---|---|
| Electric muffle furnace, 600 × 300 × 300 mm, 24 KW, up to 1,000°C | 1 | 56,500 | 56,500 |
| Air-circulating tempering furnace, 18 KW | 1 | 1,11,000 | 1,11,000 |
| Oil-fired salt bath furnace, pot 450 × 600 mm, up to 1,000°C | 1 | 2,08,000 | 2,08,000 |
| Pre-heating chamber for the salt bath furnace | 1 | 65,000 | 65,000 |
| Hardness testing machine (Rockwell A, B, C), 150 kg load | 1 | 21,000 | 21,000 |
| Quenching tanks, 1 × 0.75 × 1 m (× 4) | 1 | 24,000 | 24,000 |
| Chain pulley block, 1 MT, with tripod | 1 | 8,000 | 8,000 |
| Platform weighing machine, 200 kg | 1 | 8,000 | 8,000 |
| Total | 5,01,500 |
Pre-filled from: DC-MSME project profile — Heat Treatment Servicing Unit. Prices in older reports will have gone up — enter today’s quotations.
06 Raw materials
- Cyanide salt — 150 kg at ₹65 a kg for the first filling in the profile
- Neutral salt — 100 kg at ₹15 a kg in the profile
- Barium carbonate — 50 kg at ₹12 a kg in the profile
- Quenching oil — 4 barrels at ₹8,000 each in the profile
- Furnace oil or light diesel oil for the salt bath
07 Cost of project
| ₹ in lakh | |
|---|---|
| Plant and machinery | 5.02 |
| Contingency | 0.25 |
| Total fixed capital | 5.27 |
| Working capital margin | 0.00 |
| Total project cost | 5.27 |
08 Means of finance
| ₹ in lakh | % | |
|---|---|---|
| Promoter’s contribution | 0.53 | 10.0 |
| Subsidy | 1.32 | 25.0 |
| Term loan from bank | 3.42 | 65.0 |
| Total | 5.27 | 100.0 |
| Working capital loan (outside project cost) | 0.00 |
09 Key assumptions
| Selling price | ₹0 per units |
|---|---|
| Raw material & packing cost | ₹0 per units |
| Capacity used each year | 60% · 70% · 80% · 80% · 80% · 80% · 80% |
| Term loan interest rate (% a year) | 11% · 84 months (Moratorium 6) |
| Working capital method | Turnover method (RBI) · Working capital interest (% a year) 11% |
| Income tax rate | 25% |
| Yearly price and cost rise | 0% |
10 Production and sales
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Capacity used | 60% | 70% | 80% | 80% | 80% | 80% | 80% |
| Production (units) | 6,000 | 7,000 | 8,000 | 8,000 | 8,000 | 8,000 | 8,000 |
| Sales | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
11 Projected profitability
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Sales | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Raw material and packing | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Power and fuel | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Salaries and wages | 2.88 | 2.88 | 2.88 | 2.88 | 2.88 | 2.88 | 2.88 |
| Rent | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Administration | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Selling and distribution | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Repairs and maintenance | 0.11 | 0.11 | 0.11 | 0.11 | 0.11 | 0.11 | 0.11 |
| Insurance | 0.03 | 0.03 | 0.03 | 0.03 | 0.03 | 0.03 | 0.03 |
| Total cost of operations | 3.01 | 3.01 | 3.01 | 3.01 | 3.01 | 3.01 | 3.01 |
| Operating profit (EBITDA) | -3.01 | -3.01 | -3.01 | -3.01 | -3.01 | -3.01 | -3.01 |
| Depreciation | 0.79 | 0.67 | 0.57 | 0.49 | 0.41 | 0.35 | 0.30 |
| Preliminary expenses written off | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Interest on term loan | 0.37 | 0.32 | 0.26 | 0.21 | 0.15 | 0.09 | 0.03 |
| Interest on working capital | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Profit before tax | -4.17 | -4.00 | -3.85 | -3.70 | -3.57 | -3.45 | -3.34 |
| Income tax | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Profit after tax | -4.17 | -4.00 | -3.85 | -3.70 | -3.57 | -3.45 | -3.34 |
12 Cash flow
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Profit after tax | -4.17 | -4.00 | -3.85 | -3.70 | -3.57 | -3.45 | -3.34 |
| Depreciation | 0.79 | 0.67 | 0.57 | 0.49 | 0.41 | 0.35 | 0.30 |
| Cash accruals (PAT + depreciation) | -3.38 | -3.33 | -3.27 | -3.22 | -3.16 | -3.10 | -3.04 |
| Term loan repaid | 0.26 | 0.53 | 0.53 | 0.53 | 0.53 | 0.53 | 0.53 |
| Owner’s drawings | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Surplus after repayment | -3.65 | -3.86 | -3.80 | -3.74 | -3.69 | -3.63 | -3.57 |
| Cash and bank | -3.65 | -7.50 | -11.31 | -15.05 | -18.73 | -22.36 | -25.93 |
13 Projected balance sheet
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Capital (own + subsidy) | 1.84 | 1.84 | 1.84 | 1.84 | 1.84 | 1.84 | 1.84 |
| Reserves and surplus | -4.17 | -8.18 | -12.02 | -15.72 | -19.29 | -22.75 | -26.09 |
| Term loan outstanding | 3.16 | 2.63 | 2.11 | 1.58 | 1.05 | 0.53 | 0.00 |
| Working capital loan | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Total liabilities | 0.83 | -3.70 | -8.07 | -12.30 | -16.40 | -20.38 | -24.24 |
| Net fixed assets | 4.48 | 3.80 | 3.23 | 2.75 | 2.34 | 1.99 | 1.69 |
| Preliminary expenses not written off | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Current assets (stock and debtors) | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Cash and bank | -3.65 | -7.50 | -11.31 | -15.05 | -18.73 | -22.36 | -25.93 |
| Total assets | 0.83 | -3.70 | -8.07 | -12.30 | -16.40 | -20.38 | -24.24 |
14 Ratios and break-even
| Year | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Debt service coverage ratio (DSCR) | -4.75 | -3.55 | -3.81 | -4.12 | -4.47 | -4.89 | -5.40 |
| Break-even (% of capacity used) | — | — | — | — | — | — | — |
| Cash break-even | — | — | — | — | — | — | — |
| Average DSCR | -4.43 |
|---|---|
| Lowest DSCR | -5.40 |
| Payback period | — |
15 Depreciation
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Depreciation | 0.79 | 0.67 | 0.57 | 0.49 | 0.41 | 0.35 | 0.30 |
Written-down value method at Income-tax Rules block rates (building 10%, plant & machinery 15%, furniture 10%, computers 40%). Change them if your CA uses other rates.
16 Term loan repayment
| Year | Opening | Interest | Term loan repaid | Closing |
|---|---|---|---|---|
| 1 | 3.42 | 0.37 | 0.26 | 3.16 |
| 2 | 3.16 | 0.32 | 0.53 | 2.63 |
| 3 | 2.63 | 0.26 | 0.53 | 2.11 |
| 4 | 2.11 | 0.21 | 0.53 | 1.58 |
| 5 | 1.58 | 0.15 | 0.53 | 1.05 |
| 6 | 1.05 | 0.09 | 0.53 | 0.53 |
| 7 | 0.53 | 0.03 | 0.53 | 0.00 |
17 Licences and registrations
- Udyam registration
- GST
- State Pollution Control Board consent and hazardous waste authorisation (cyanide salt and spent oil)
- Factory licence under the Factories Act
- Fire safety NOC (oil-fired furnace and quench oil)
18 Government schemes that may apply
- Prime Minister's Employment Generation Programme (PMEGP)
- Pradhan Mantri MUDRA Yojana (PMMY) – Shishu, Kishor, Tarun, Tarun Plus
- Credit Guarantee Fund Trust for Micro and Small Enterprises (CGTMSE)
19 Sources
- DC-MSME project profile — Heat Treatment Servicing Unit — https://www.dcmsme.gov.in/publications/pmryprof/meatllurgical/ch12.pdf
This report is a projection from the figures entered by the promoter. It is not a bank appraisal or a guarantee of a loan or subsidy. Check every figure with current quotations and your chartered accountant before submitting it.