Detailed Project Report
Plastic Bottle Caps (Compression Moulding)
—
Prepared on: 13 November 2026 · Prepared with Building Business DPR (buildingbusiness.in)
01 Project at a glance
- Total project cost
- ₹0.82 L
- Term loan from bank
- ₹0.53 L
- Promoter’s contribution
- ₹0.08 L
- Subsidy
- ₹0.20 L
- Sales · Year 3
- ₹0.00 L
- Profit after tax · Year 3
- ₹-3.03 L
- Average DSCR
- -27.42
- Break-even (% of capacity used)
- —
02 Promoter and unit
| Promoter name | — |
|---|---|
| Business / firm name | — |
| Legal form | Proprietorship |
| Address of the unit | — |
| Applicant category | General · Rural |
03 The project
Press thermosetting moulding powder into caps for cosmetic, medicine and chemical bottles.
| Main product or service | Plastic Bottle Caps (Compression Moulding) |
|---|---|
| Installed capacity per year (at 100%) | 10,000 units |
04 Market
- Cosmetics packers
- Pharmaceutical makers
- Chemical and adhesive packers
- Confectionery (toffee) packers
- Direct orders from packers
- Packaging material traders
05 Plant and machinery
| Item | Qty | ₹ | Total ₹ |
|---|---|---|---|
| Hydraulic thermosetting moulding press with ejection and 3 HP motor | 1 | 60,000 | 60,000 |
| Set of moulds (× 1 set) | 1 | 15,000 | 15,000 |
| Hand tools (× LS) | 1 | 3,000 | 3,000 |
| Total | 78,000 |
Pre-filled from: DC-MSME project profile — Bottle Caps (PMRY series); World Customs Organization – HS Nomenclature 2022, Chapter 39. Prices in older reports will have gone up — enter today’s quotations.
06 Raw materials
- Thermosetting moulding powder (PF/UP) — 250 kg a month — ₹35,250 in the profile; available locally
07 Cost of project
| ₹ in lakh | |
|---|---|
| Plant and machinery | 0.78 |
| Contingency | 0.04 |
| Total fixed capital | 0.82 |
| Working capital margin | 0.00 |
| Total project cost | 0.82 |
08 Means of finance
| ₹ in lakh | % | |
|---|---|---|
| Promoter’s contribution | 0.08 | 10.0 |
| Subsidy | 0.20 | 25.0 |
| Term loan from bank | 0.53 | 65.0 |
| Total | 0.82 | 100.0 |
| Working capital loan (outside project cost) | 0.00 |
09 Key assumptions
| Selling price | ₹0 per units |
|---|---|
| Raw material & packing cost | ₹0 per units |
| Capacity used each year | 60% · 70% · 80% · 80% · 80% · 80% · 80% |
| Term loan interest rate (% a year) | 11% · 84 months (Moratorium 6) |
| Working capital method | Turnover method (RBI) · Working capital interest (% a year) 11% |
| Income tax rate | 25% |
| Yearly price and cost rise | 0% |
10 Production and sales
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Capacity used | 60% | 70% | 80% | 80% | 80% | 80% | 80% |
| Production (units) | 6,000 | 7,000 | 8,000 | 8,000 | 8,000 | 8,000 | 8,000 |
| Sales | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
11 Projected profitability
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Sales | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Raw material and packing | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Power and fuel | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Salaries and wages | 2.88 | 2.88 | 2.88 | 2.88 | 2.88 | 2.88 | 2.88 |
| Rent | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Administration | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Selling and distribution | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Repairs and maintenance | 0.02 | 0.02 | 0.02 | 0.02 | 0.02 | 0.02 | 0.02 |
| Insurance | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Total cost of operations | 2.90 | 2.90 | 2.90 | 2.90 | 2.90 | 2.90 | 2.90 |
| Operating profit (EBITDA) | -2.90 | -2.90 | -2.90 | -2.90 | -2.90 | -2.90 | -2.90 |
| Depreciation | 0.12 | 0.10 | 0.09 | 0.08 | 0.06 | 0.05 | 0.05 |
| Preliminary expenses written off | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Interest on term loan | 0.06 | 0.05 | 0.04 | 0.03 | 0.02 | 0.01 | 0.00 |
| Interest on working capital | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Profit before tax | -3.08 | -3.05 | -3.03 | -3.01 | -2.99 | -2.97 | -2.95 |
| Income tax | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Profit after tax | -3.08 | -3.05 | -3.03 | -3.01 | -2.99 | -2.97 | -2.95 |
12 Cash flow
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Profit after tax | -3.08 | -3.05 | -3.03 | -3.01 | -2.99 | -2.97 | -2.95 |
| Depreciation | 0.12 | 0.10 | 0.09 | 0.08 | 0.06 | 0.05 | 0.05 |
| Cash accruals (PAT + depreciation) | -2.96 | -2.95 | -2.94 | -2.93 | -2.92 | -2.91 | -2.91 |
| Term loan repaid | 0.04 | 0.08 | 0.08 | 0.08 | 0.08 | 0.08 | 0.08 |
| Owner’s drawings | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Surplus after repayment | -3.00 | -3.03 | -3.02 | -3.01 | -3.01 | -3.00 | -2.99 |
| Cash and bank | -3.00 | -6.03 | -9.05 | -12.07 | -15.07 | -18.07 | -21.06 |
13 Projected balance sheet
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Capital (own + subsidy) | 0.29 | 0.29 | 0.29 | 0.29 | 0.29 | 0.29 | 0.29 |
| Reserves and surplus | -3.08 | -6.14 | -9.17 | -12.17 | -15.16 | -18.13 | -21.08 |
| Term loan outstanding | 0.49 | 0.41 | 0.33 | 0.25 | 0.16 | 0.08 | 0.00 |
| Working capital loan | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Total liabilities | -2.30 | -5.44 | -8.55 | -11.64 | -14.71 | -17.76 | -20.80 |
| Net fixed assets | 0.70 | 0.59 | 0.50 | 0.43 | 0.36 | 0.31 | 0.26 |
| Preliminary expenses not written off | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Current assets (stock and debtors) | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Cash and bank | -3.00 | -6.03 | -9.05 | -12.07 | -15.07 | -18.07 | -21.06 |
| Total assets | -2.30 | -5.44 | -8.55 | -11.64 | -14.71 | -17.76 | -20.80 |
14 Ratios and break-even
| Year | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Debt service coverage ratio (DSCR) | -29.43 | -22.00 | -23.62 | -25.49 | -27.68 | -30.28 | -33.42 |
| Break-even (% of capacity used) | — | — | — | — | — | — | — |
| Cash break-even | — | — | — | — | — | — | — |
| Average DSCR | -27.42 |
|---|---|
| Lowest DSCR | -33.42 |
| Payback period | — |
15 Depreciation
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Depreciation | 0.12 | 0.10 | 0.09 | 0.08 | 0.06 | 0.05 | 0.05 |
Written-down value method at Income-tax Rules block rates (building 10%, plant & machinery 15%, furniture 10%, computers 40%). Change them if your CA uses other rates.
16 Term loan repayment
| Year | Opening | Interest | Term loan repaid | Closing |
|---|---|---|---|---|
| 1 | 0.53 | 0.06 | 0.04 | 0.49 |
| 2 | 0.49 | 0.05 | 0.08 | 0.41 |
| 3 | 0.41 | 0.04 | 0.08 | 0.33 |
| 4 | 0.33 | 0.03 | 0.08 | 0.25 |
| 5 | 0.25 | 0.02 | 0.08 | 0.16 |
| 6 | 0.16 | 0.01 | 0.08 | 0.08 |
| 7 | 0.08 | 0.00 | 0.08 | 0.00 |
17 Licences and registrations
- Udyam registration
- GST registration
- State Pollution Control Board consent where the state requires it for plastic moulding
- Trade licence from the local body
18 Government schemes that may apply
- Prime Minister's Employment Generation Programme (PMEGP)
- Pradhan Mantri MUDRA Yojana (PMMY) – Shishu, Kishor, Tarun, Tarun Plus
- Credit Guarantee Fund Trust for Micro and Small Enterprises (CGTMSE)
19 Sources
- DC-MSME project profile — Bottle Caps (PMRY series) — https://www.dcmsme.gov.in/publications/pmryprof/chem/ch6.pdf
- World Customs Organization – HS Nomenclature 2022, Chapter 39 — https://www.wcoomd.org/-/media/wco/public/global/pdf/topics/nomenclature/instruments-and-tools/hs-nomenclature-2022/2022/0739_2022e.pdf
This report is a projection from the figures entered by the promoter. It is not a bank appraisal or a guarantee of a loan or subsidy. Check every figure with current quotations and your chartered accountant before submitting it.