Building BusinessServices

Section 24

Paper Pulp Egg Tray Making

Fill six short steps; the report updates as you type. Print it or save it as a PDF when you are done. Published project reports put the total cost of this business between ₹31.6 lakh and ₹36.6 lakh.

Legal form
Applicant category
Location

Detailed Project Report

Paper Pulp Egg Tray Making

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Prepared on: 13 November 2026 · Prepared with Building Business DPR (buildingbusiness.in)

01 Project at a glance

Total project cost
₹24.78 L
Term loan from bank
₹16.11 L
Promoter’s contribution
₹2.48 L
Subsidy
₹6.20 L
Sales · Year 3
₹0.00 L
Profit after tax · Year 3
₹-7.42 L
Average DSCR
-1.09
Break-even (% of capacity used)
—

02 Promoter and unit

Promoter name—
Business / firm name—
Legal formProprietorship
Address of the unit—
Applicant categoryGeneral · Rural

03 The project

Pulp waste paper, mould it into egg trays on a forming machine, and dry them on a hot-air line for poultry farms and egg traders.

Main product or servicePaper Pulp Egg Tray Making
Installed capacity per year (at 100%)10,000 units

04 Market

  • Poultry farms
  • Egg wholesalers and traders
  • Supermarkets selling packed eggs
  • Direct supply to poultry farms
  • Egg traders and mandis

05 Plant and machinery

ItemQty₹Total ₹
Pulper100
Chest tank with agitator100
Water tank100
Moulding machine with dies100
Trolleys (× 1 lot)100
Complete egg-tray machinery (report: ₹20.00 L machinery price, ₹23.60 L total) (× 1 set)123,60,00023,60,000
Total23,60,000

Pre-filled from: PMEGP sample project report — Egg Tray (prepared by Udyami/Samadhan); World Customs Organization – HS Nomenclature 2022 edition. Prices in older reports will have gone up — enter today’s quotations.

06 Raw materials

  • Waste duplex paper — main raw material; ₹13 a kg in year 1
  • Old books and copies (rough paper) — up to 30% of the mix

07 Cost of project

₹ in lakh
Plant and machinery23.60
Contingency1.18
Total fixed capital24.78
Working capital margin0.00
Total project cost24.78

08 Means of finance

₹ in lakh%
Promoter’s contribution2.4810.0
Subsidy6.2025.0
Term loan from bank16.1165.0
Total24.78100.0
Working capital loan (outside project cost)0.00

09 Key assumptions

Selling price₹0 per units
Raw material & packing cost₹0 per units
Capacity used each year60% · 70% · 80% · 80% · 80% · 80% · 80%
Term loan interest rate (% a year)11% · 84 months (Moratorium 6)
Working capital methodTurnover method (RBI) · Working capital interest (% a year) 11%
Income tax rate25%
Yearly price and cost rise0%

10 Production and sales

Year → (₹ in lakh)1234567
Capacity used60%70%80%80%80%80%80%
Production (units)6,0007,0008,0008,0008,0008,0008,000
Sales0.000.000.000.000.000.000.00

11 Projected profitability

Year → (₹ in lakh)1234567
Sales0.000.000.000.000.000.000.00
Raw material and packing0.000.000.000.000.000.000.00
Power and fuel0.000.000.000.000.000.000.00
Salaries and wages2.882.882.882.882.882.882.88
Rent0.000.000.000.000.000.000.00
Administration0.000.000.000.000.000.000.00
Selling and distribution0.000.000.000.000.000.000.00
Repairs and maintenance0.500.500.500.500.500.500.50
Insurance0.120.120.120.120.120.120.12
Total cost of operations3.503.503.503.503.503.503.50
Operating profit (EBITDA)-3.50-3.50-3.50-3.50-3.50-3.50-3.50
Depreciation3.723.162.692.281.941.651.40
Preliminary expenses written off0.000.000.000.000.000.000.00
Interest on term loan1.741.511.240.970.690.420.15
Interest on working capital0.000.000.000.000.000.000.00
Profit before tax-8.96-8.17-7.42-6.75-6.13-5.57-5.05
Income tax0.000.000.000.000.000.000.00
Profit after tax-8.96-8.17-7.42-6.75-6.13-5.57-5.05

12 Cash flow

Year → (₹ in lakh)1234567
Profit after tax-8.96-8.17-7.42-6.75-6.13-5.57-5.05
Depreciation3.723.162.692.281.941.651.40
Cash accruals (PAT + depreciation)-5.24-5.01-4.74-4.46-4.19-3.92-3.65
Term loan repaid1.242.482.482.482.482.482.48
Owner’s drawings0.000.000.000.000.000.000.00
Surplus after repayment-6.48-7.49-7.22-6.94-6.67-6.40-6.13
Cash and bank-6.48-13.97-21.19-28.13-34.80-41.20-47.32

13 Projected balance sheet

Year → (₹ in lakh)1234567
Capital (own + subsidy)8.678.678.678.678.678.678.67
Reserves and surplus-8.96-17.13-24.55-31.30-37.43-43.00-48.05
Term loan outstanding14.8712.399.917.434.962.480.00
Working capital loan0.000.000.000.000.000.000.00
Total liabilities14.583.93-5.97-15.19-23.80-31.85-39.38
Net fixed assets21.0617.9015.2212.9411.009.357.94
Preliminary expenses not written off0.000.000.000.000.000.000.00
Current assets (stock and debtors)0.000.000.000.000.000.000.00
Cash and bank-6.48-13.97-21.19-28.13-34.80-41.20-47.32
Total assets14.583.93-5.97-15.19-23.80-31.85-39.38

14 Ratios and break-even

Year1234567
Debt service coverage ratio (DSCR)-1.17-0.88-0.94-1.02-1.10-1.21-1.33
Break-even (% of capacity used)———————
Cash break-even———————
Average DSCR-1.09
Lowest DSCR-1.33
Payback period—

15 Depreciation

Year → (₹ in lakh)1234567
Depreciation3.723.162.692.281.941.651.40

Written-down value method at Income-tax Rules block rates (building 10%, plant & machinery 15%, furniture 10%, computers 40%). Change them if your CA uses other rates.

16 Term loan repayment

YearOpeningInterestTerm loan repaidClosing
116.111.741.2414.87
214.871.512.4812.39
312.391.242.489.91
49.910.972.487.43
57.430.692.484.96
64.960.422.482.48
72.480.152.480.00

17 Licences and registrations

  • Udyam
  • GST
  • Fire and State Pollution Control Board registration as required (pulping water)
  • Trademark for the brand if required

18 Government schemes that may apply

  • Prime Minister's Employment Generation Programme (PMEGP)
  • Pradhan Mantri MUDRA Yojana (PMMY) – Shishu, Kishor, Tarun, Tarun Plus
  • Credit Guarantee Fund Trust for Micro and Small Enterprises (CGTMSE)
  • Stand-Up India

19 Sources

  1. PMEGP sample project report — Egg Tray (prepared by Udyami/Samadhan) — https://pmegp.msme.gov.in/Home/DownloadDocument?fileName=Documents/ProjectSampleReport/Egg_tray_%28_Samadhan_Projects_%29.pdf
  2. World Customs Organization – HS Nomenclature 2022 edition — https://www.wcoomd.org/en/topics/nomenclature/instrument-and-tools/hs-nomenclature-2022-edition/hs-nomenclature-2022-edition.aspx

This report is a projection from the figures entered by the promoter. It is not a bank appraisal or a guarantee of a loan or subsidy. Check every figure with current quotations and your chartered accountant before submitting it.