Detailed Project Report
Roto-Moulded Plastic Water Storage Tanks
—
Prepared on: 13 November 2026 · Prepared with Building Business DPR (buildingbusiness.in)
01 Project at a glance
- Total project cost
- ₹82.35 L
- Term loan from bank
- ₹74.11 L
- Promoter’s contribution
- ₹8.23 L
- Sales · Year 3
- ₹0.00 L
- Profit after tax · Year 3
- ₹-19.56 L
- Average DSCR
- -0.34
- Break-even (% of capacity used)
- —
02 Promoter and unit
| Promoter name | — |
|---|---|
| Business / firm name | — |
| Legal form | Proprietorship |
| Address of the unit | — |
| Applicant category | General · Rural |
03 The project
Rotate LLDPE powder in heated moulds to make seamless plastic water tanks of 500 to 5,000 litres.
| Main product or service | Roto-Moulded Plastic Water Storage Tanks |
|---|---|
| Installed capacity per year (at 100%) | 10,000 units |
04 Market
- Households and builders
- Factories, hostels, hospitals, schools and cinema halls
- Construction sites and government housing schemes
- Hardware, sanitary and building-material dealers
- Direct supply to builders and institutions
05 Plant and machinery
| Item | Qty | ₹ | Total ₹ |
|---|---|---|---|
| Four-arm rotational moulding plant, oven 3600 × 2800, 40 HP | 1 | 44,50,000 | 44,50,000 |
| Pulverising machine | 1 | 10,00,000 | 10,00,000 |
| Extruder | 1 | 6,00,000 | 6,00,000 |
| Moulds of various sizes (× 20) | 1 | 12,00,000 | 12,00,000 |
| DG set, 40 KVA | 1 | 1,85,000 | 1,85,000 |
| Grinding machine with motor | 1 | 1,25,000 | 1,25,000 |
| Hoist chain pulley with stand | 1 | 60,000 | 60,000 |
| Plastic welding machine | 1 | 45,000 | 45,000 |
| Spray compressor | 1 | 30,000 | 30,000 |
| Weighing machine | 1 | 22,500 | 22,500 |
| Foundation of rotational moulding machine | 1 | 1,25,000 | 1,25,000 |
| Total | 78,42,500 |
Pre-filled from: DC-MSME project profile — Roto-Moulded Plastic Water Storage Tanks; MSME-DI Jaipur project profile — Roto-moulded Plastic Water Storage Tanks. Prices in older reports will have gone up — enter today’s quotations.
06 Raw materials
- Roto-grade LLDPE — 37.4 tonnes a month at ₹82 a kg (2021 profile)
- Black masterbatch — mixed with granules for UV protection and colour
- Diesel or LPG for burners — 1,000 litres of diesel a month at ₹90 (2021)
07 Cost of project
| ₹ in lakh | |
|---|---|
| Plant and machinery | 78.43 |
| Contingency | 3.92 |
| Total fixed capital | 82.35 |
| Working capital margin | 0.00 |
| Total project cost | 82.35 |
08 Means of finance
| ₹ in lakh | % | |
|---|---|---|
| Promoter’s contribution | 8.23 | 10.0 |
| Term loan from bank | 74.11 | 90.0 |
| Total | 82.35 | 100.0 |
| Working capital loan (outside project cost) | 0.00 |
09 Key assumptions
| Selling price | ₹0 per units |
|---|---|
| Raw material & packing cost | ₹0 per units |
| Capacity used each year | 60% · 70% · 80% · 80% · 80% · 80% · 80% |
| Term loan interest rate (% a year) | 11% · 84 months (Moratorium 6) |
| Working capital method | Turnover method (RBI) · Working capital interest (% a year) 11% |
| Income tax rate | 25% |
| Yearly price and cost rise | 0% |
10 Production and sales
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Capacity used | 60% | 70% | 80% | 80% | 80% | 80% | 80% |
| Production (units) | 6,000 | 7,000 | 8,000 | 8,000 | 8,000 | 8,000 | 8,000 |
| Sales | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
11 Projected profitability
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Sales | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Raw material and packing | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Power and fuel | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Salaries and wages | 2.88 | 2.88 | 2.88 | 2.88 | 2.88 | 2.88 | 2.88 |
| Rent | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Administration | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Selling and distribution | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Repairs and maintenance | 1.65 | 1.65 | 1.65 | 1.65 | 1.65 | 1.65 | 1.65 |
| Insurance | 0.41 | 0.41 | 0.41 | 0.41 | 0.41 | 0.41 | 0.41 |
| Total cost of operations | 4.94 | 4.94 | 4.94 | 4.94 | 4.94 | 4.94 | 4.94 |
| Operating profit (EBITDA) | -4.94 | -4.94 | -4.94 | -4.94 | -4.94 | -4.94 | -4.94 |
| Depreciation | 12.35 | 10.50 | 8.92 | 7.59 | 6.45 | 5.48 | 4.66 |
| Preliminary expenses written off | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Interest on term loan | 8.02 | 6.95 | 5.70 | 4.44 | 3.19 | 1.93 | 0.68 |
| Interest on working capital | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Profit before tax | -25.31 | -22.39 | -19.56 | -16.97 | -14.57 | -12.35 | -10.28 |
| Income tax | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Profit after tax | -25.31 | -22.39 | -19.56 | -16.97 | -14.57 | -12.35 | -10.28 |
12 Cash flow
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Profit after tax | -25.31 | -22.39 | -19.56 | -16.97 | -14.57 | -12.35 | -10.28 |
| Depreciation | 12.35 | 10.50 | 8.92 | 7.59 | 6.45 | 5.48 | 4.66 |
| Cash accruals (PAT + depreciation) | -12.96 | -11.89 | -10.63 | -9.38 | -8.13 | -6.87 | -5.62 |
| Term loan repaid | 5.70 | 11.40 | 11.40 | 11.40 | 11.40 | 11.40 | 11.40 |
| Owner’s drawings | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Surplus after repayment | -18.66 | -23.29 | -22.04 | -20.78 | -19.53 | -18.27 | -17.02 |
| Cash and bank | -18.66 | -41.95 | -63.99 | -84.77 | -104.30 | -122.57 | -139.59 |
13 Projected balance sheet
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Capital (own + subsidy) | 8.23 | 8.23 | 8.23 | 8.23 | 8.23 | 8.23 | 8.23 |
| Reserves and surplus | -25.31 | -47.70 | -67.26 | -84.23 | -98.80 | -111.15 | -121.43 |
| Term loan outstanding | 68.41 | 57.01 | 45.61 | 34.21 | 22.80 | 11.40 | 0.00 |
| Working capital loan | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Total liabilities | 51.33 | 17.54 | -13.42 | -41.79 | -67.76 | -91.52 | -113.19 |
| Net fixed assets | 69.99 | 59.50 | 50.57 | 42.99 | 36.54 | 31.06 | 26.40 |
| Preliminary expenses not written off | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Current assets (stock and debtors) | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Cash and bank | -18.66 | -41.95 | -63.99 | -84.77 | -104.30 | -122.57 | -139.59 |
| Total assets | 51.33 | 17.54 | -13.42 | -41.79 | -67.76 | -91.52 | -113.19 |
14 Ratios and break-even
| Year | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Debt service coverage ratio (DSCR) | -0.36 | -0.27 | -0.29 | -0.31 | -0.34 | -0.37 | -0.41 |
| Break-even (% of capacity used) | — | — | — | — | — | — | — |
| Cash break-even | — | — | — | — | — | — | — |
| Average DSCR | -0.34 |
|---|---|
| Lowest DSCR | -0.41 |
| Payback period | — |
15 Depreciation
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Depreciation | 12.35 | 10.50 | 8.92 | 7.59 | 6.45 | 5.48 | 4.66 |
Written-down value method at Income-tax Rules block rates (building 10%, plant & machinery 15%, furniture 10%, computers 40%). Change them if your CA uses other rates.
16 Term loan repayment
| Year | Opening | Interest | Term loan repaid | Closing |
|---|---|---|---|---|
| 1 | 74.11 | 8.02 | 5.70 | 68.41 |
| 2 | 68.41 | 6.95 | 11.40 | 57.01 |
| 3 | 57.01 | 5.70 | 11.40 | 45.61 |
| 4 | 45.61 | 4.44 | 11.40 | 34.21 |
| 5 | 34.21 | 3.19 | 11.40 | 22.80 |
| 6 | 22.80 | 1.93 | 11.40 | 11.40 |
| 7 | 11.40 | 0.68 | 11.40 | 0.00 |
17 Licences and registrations
- Udyam registration
- GST registration
- State Pollution Control Board consent to establish and operate, where the state requires it
- BIS certification to IS 12701 — check with BIS whether a Quality Control Order now applies
- Registration under the Plastic Waste Management Rules (EPR), where it applies
- Factory licence if your worker count crosses the Factories Act limit
18 Government schemes that may apply
- Credit Guarantee Fund Trust for Micro and Small Enterprises (CGTMSE)
- Stand-Up India
19 Sources
- DC-MSME project profile — Roto-Moulded Plastic Water Storage Tanks — https://www.dcmsme.gov.in/publications/pmryprof/chemical/ch20.pdf
- MSME-DI Jaipur project profile — Roto-moulded Plastic Water Storage Tanks — https://msmedijaipur.gov.in/frontupload/ROTOMOULDED_PLASTIC_WATER_STORAGE_TANKS.pdf
- World Customs Organization – HS Nomenclature 2022, Chapter 39 — https://www.wcoomd.org/-/media/wco/public/global/pdf/topics/nomenclature/instruments-and-tools/hs-nomenclature-2022/2022/0739_2022e.pdf
This report is a projection from the figures entered by the promoter. It is not a bank appraisal or a guarantee of a loan or subsidy. Check every figure with current quotations and your chartered accountant before submitting it.