Detailed Project Report
Sintered Bronze Bushes (Self-Lubricating Bearings)
—
Prepared on: 13 November 2026 · Prepared with Building Business DPR (buildingbusiness.in)
01 Project at a glance
- Total project cost
- ₹34.61 L
- Term loan from bank
- ₹31.15 L
- Promoter’s contribution
- ₹3.46 L
- Sales · Year 3
- ₹0.00 L
- Profit after tax · Year 3
- ₹-9.89 L
- Average DSCR
- -0.61
- Break-even (% of capacity used)
- —
02 Promoter and unit
| Promoter name | — |
|---|---|
| Business / firm name | — |
| Legal form | Proprietorship |
| Address of the unit | — |
| Applicant category | General · Rural |
03 The project
Press copper-tin-graphite powder into bushes, sinter them in a furnace and soak them in oil to make self-lubricating bearings.
| Main product or service | Sintered Bronze Bushes (Self-Lubricating Bearings) |
|---|---|
| Installed capacity per year (at 100%) | 10,000 units |
04 Market
- Fractional-HP motor makers
- Pump makers
- Home appliance makers (washing machines, refrigerators, clocks)
- Automobile, textile and farm machinery makers
- Direct supply to manufacturers
- Bearing and spare-part dealers
05 Plant and machinery
| Item | Qty | ₹ | Total ₹ |
|---|---|---|---|
| Mesh-belt sintering furnace, 8.2 kW, with accessories | 1 | 20,25,000 | 20,25,000 |
| Mechanical power press, 20 T | 1 | 3,80,000 | 3,80,000 |
| Repressing power press, 10 T | 1 | 2,60,000 | 2,60,000 |
| Briquetting press, 1 T | 1 | 1,25,000 | 1,25,000 |
| Ball mill, 500 kg | 1 | 70,000 | 70,000 |
| Universal testing machine | 1 | 3,75,000 | 3,75,000 |
| Air compressor, 3 HP | 1 | 20,000 | 20,000 |
| Oil quenching tanks, 4 × 2 × 2 ft (× 2) | 1 | 16,000 | 16,000 |
| Moulds and other tools (× 1 lot) | 1 | 25,000 | 25,000 |
| Total | 32,96,000 |
Pre-filled from: DC-MSME project profile — Sintered Metal Bush; World Customs Organization – HS Nomenclature 2022 edition. Prices in older reports will have gone up — enter today’s quotations.
06 Raw materials
- Electrolytic-grade copper powder — 404 kg a month at ₹175 a kg in the profile
- Atomised tin powder — 36 kg a month at ₹220 a kg in the profile
- Graphite powder — 7.5 kg a month at ₹160 a kg in the profile
- Non-gumming petroleum oil for impregnation — 12 litres a month at ₹36 a litre in the profile
- Hydrocarbon gas cylinders for the furnace atmosphere — 15 a month at ₹260 each in the profile
07 Cost of project
| ₹ in lakh | |
|---|---|
| Plant and machinery | 32.96 |
| Contingency | 1.65 |
| Total fixed capital | 34.61 |
| Working capital margin | 0.00 |
| Total project cost | 34.61 |
08 Means of finance
| ₹ in lakh | % | |
|---|---|---|
| Promoter’s contribution | 3.46 | 10.0 |
| Term loan from bank | 31.15 | 90.0 |
| Total | 34.61 | 100.0 |
| Working capital loan (outside project cost) | 0.00 |
09 Key assumptions
| Selling price | ₹0 per units |
|---|---|
| Raw material & packing cost | ₹0 per units |
| Capacity used each year | 60% · 70% · 80% · 80% · 80% · 80% · 80% |
| Term loan interest rate (% a year) | 11% · 84 months (Moratorium 6) |
| Working capital method | Turnover method (RBI) · Working capital interest (% a year) 11% |
| Income tax rate | 25% |
| Yearly price and cost rise | 0% |
10 Production and sales
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Capacity used | 60% | 70% | 80% | 80% | 80% | 80% | 80% |
| Production (units) | 6,000 | 7,000 | 8,000 | 8,000 | 8,000 | 8,000 | 8,000 |
| Sales | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
11 Projected profitability
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Sales | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Raw material and packing | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Power and fuel | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Salaries and wages | 2.88 | 2.88 | 2.88 | 2.88 | 2.88 | 2.88 | 2.88 |
| Rent | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Administration | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Selling and distribution | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Repairs and maintenance | 0.69 | 0.69 | 0.69 | 0.69 | 0.69 | 0.69 | 0.69 |
| Insurance | 0.17 | 0.17 | 0.17 | 0.17 | 0.17 | 0.17 | 0.17 |
| Total cost of operations | 3.75 | 3.75 | 3.75 | 3.75 | 3.75 | 3.75 | 3.75 |
| Operating profit (EBITDA) | -3.75 | -3.75 | -3.75 | -3.75 | -3.75 | -3.75 | -3.75 |
| Depreciation | 5.19 | 4.41 | 3.75 | 3.19 | 2.71 | 2.30 | 1.96 |
| Preliminary expenses written off | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Interest on term loan | 3.37 | 2.92 | 2.39 | 1.87 | 1.34 | 0.81 | 0.29 |
| Interest on working capital | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Profit before tax | -12.31 | -11.08 | -9.89 | -8.80 | -7.79 | -6.86 | -5.99 |
| Income tax | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Profit after tax | -12.31 | -11.08 | -9.89 | -8.80 | -7.79 | -6.86 | -5.99 |
12 Cash flow
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Profit after tax | -12.31 | -11.08 | -9.89 | -8.80 | -7.79 | -6.86 | -5.99 |
| Depreciation | 5.19 | 4.41 | 3.75 | 3.19 | 2.71 | 2.30 | 1.96 |
| Cash accruals (PAT + depreciation) | -7.12 | -6.67 | -6.14 | -5.61 | -5.08 | -4.56 | -4.03 |
| Term loan repaid | 2.40 | 4.79 | 4.79 | 4.79 | 4.79 | 4.79 | 4.79 |
| Owner’s drawings | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Surplus after repayment | -9.51 | -11.46 | -10.93 | -10.40 | -9.88 | -9.35 | -8.82 |
| Cash and bank | -9.51 | -20.97 | -31.90 | -42.31 | -52.18 | -61.53 | -70.35 |
13 Projected balance sheet
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Capital (own + subsidy) | 3.46 | 3.46 | 3.46 | 3.46 | 3.46 | 3.46 | 3.46 |
| Reserves and surplus | -12.31 | -23.39 | -33.28 | -42.08 | -49.87 | -56.73 | -62.72 |
| Term loan outstanding | 28.75 | 23.96 | 19.17 | 14.38 | 9.58 | 4.79 | 0.00 |
| Working capital loan | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Total liabilities | 19.90 | 4.03 | -10.65 | -24.24 | -36.83 | -48.48 | -59.26 |
| Net fixed assets | 29.42 | 25.00 | 21.25 | 18.07 | 15.36 | 13.05 | 11.09 |
| Preliminary expenses not written off | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Current assets (stock and debtors) | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
| Cash and bank | -9.51 | -20.97 | -31.90 | -42.31 | -52.18 | -61.53 | -70.35 |
| Total assets | 19.90 | 4.03 | -10.65 | -24.24 | -36.83 | -48.48 | -59.26 |
14 Ratios and break-even
| Year | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Debt service coverage ratio (DSCR) | -0.65 | -0.49 | -0.52 | -0.56 | -0.61 | -0.67 | -0.74 |
| Break-even (% of capacity used) | — | — | — | — | — | — | — |
| Cash break-even | — | — | — | — | — | — | — |
| Average DSCR | -0.61 |
|---|---|
| Lowest DSCR | -0.74 |
| Payback period | — |
15 Depreciation
| Year → (₹ in lakh) | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| Depreciation | 5.19 | 4.41 | 3.75 | 3.19 | 2.71 | 2.30 | 1.96 |
Written-down value method at Income-tax Rules block rates (building 10%, plant & machinery 15%, furniture 10%, computers 40%). Change them if your CA uses other rates.
16 Term loan repayment
| Year | Opening | Interest | Term loan repaid | Closing |
|---|---|---|---|---|
| 1 | 31.15 | 3.37 | 2.40 | 28.75 |
| 2 | 28.75 | 2.92 | 4.79 | 23.96 |
| 3 | 23.96 | 2.39 | 4.79 | 19.17 |
| 4 | 19.17 | 1.87 | 4.79 | 14.38 |
| 5 | 14.38 | 1.34 | 4.79 | 9.58 |
| 6 | 9.58 | 0.81 | 4.79 | 4.79 |
| 7 | 4.79 | 0.29 | 4.79 | 0.00 |
17 Licences and registrations
- Udyam registration
- GST
- State Pollution Control Board consent (furnace fumes)
- Factory licence under the Factories Act
- Safe storage approval for gas cylinders (PESO rules where they apply)
18 Government schemes that may apply
- Credit Guarantee Fund Trust for Micro and Small Enterprises (CGTMSE)
- Stand-Up India
19 Sources
- DC-MSME project profile — Sintered Metal Bush — https://www.dcmsme.gov.in/publications/pmryprof/meatllurgical/ch23.pdf
- World Customs Organization – HS Nomenclature 2022 edition — https://www.wcoomd.org/en/topics/nomenclature/instrument-and-tools/hs-nomenclature-2022-edition/hs-nomenclature-2022-edition.aspx
This report is a projection from the figures entered by the promoter. It is not a bank appraisal or a guarantee of a loan or subsidy. Check every figure with current quotations and your chartered accountant before submitting it.