Building BusinessServices

Section 24

Wire Wound Resistors

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Legal form
Applicant category
Location

Detailed Project Report

Wire Wound Resistors

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Prepared on: 13 November 2026 · Prepared with Building Business DPR (buildingbusiness.in)

01 Project at a glance

Total project cost
₹2.64 L
Term loan from bank
₹1.71 L
Promoter’s contribution
₹0.26 L
Subsidy
₹0.66 L
Sales · Year 3
₹0.00 L
Profit after tax · Year 3
₹-3.36 L
Average DSCR
-8.65
Break-even (% of capacity used)
—

02 Promoter and unit

Promoter name—
Business / firm name—
Legal formProprietorship
Address of the unit—
Applicant categoryGeneral · Rural

03 The project

Wind resistance wire on ceramic pipes or rods, coat and bake them into high-power, high-precision resistors.

Main product or serviceWire Wound Resistors
Installed capacity per year (at 100%)10,000 units

04 Market

  • Makers of power, test and measuring, telecom and medical equipment
  • Process-control instrument and computer hardware makers
  • Direct supply to equipment makers
  • Electronic component distributors

05 Plant and machinery

ItemQty₹Total ₹
Toggle action press, ½ ton (× 2)120,00020,000
Automatic coil winding machine (× 3)165,00065,000
Lead cutting machine / grinder17,0007,000
Lead straightening machine15,0005,000
Lead tinning machine150,00050,000
Spot welding machine110,00010,000
Temperature-controlled oven120,00020,000
Stirrer (ball mills) (× 3)115,00015,000
LCR-Q meter115,00015,000
4½-digit bench micro-ohm meter (× 2)125,00025,000
Load tester and brake tester13,0003,000
Fusing test machine15,0005,000
Tension tester16,0006,000
Marking machine with accessories15,0005,000
Total2,51,000

Pre-filled from: DC-MSME project profile — Wire Wound Resistors; World Customs Organization – HS Nomenclature 2022, Chapter 85. Prices in older reports will have gone up — enter today’s quotations.

06 Raw materials

  • Vitreous enamel / silicone resin (imported) — 80 kg, ₹56,000 for 80,000 resistors
  • Strips (imported) — 80 kg, ₹80,000
  • Resistance wire (imported) — 40 kg, ₹75,000
  • Caps and beads (imported) — ₹20,000
  • Hardener, rubber sheet and packing — ₹10,000, Indian

07 Cost of project

₹ in lakh
Plant and machinery2.51
Contingency0.13
Total fixed capital2.64
Working capital margin0.00
Total project cost2.64

08 Means of finance

₹ in lakh%
Promoter’s contribution0.2610.0
Subsidy0.6625.0
Term loan from bank1.7165.0
Total2.64100.0
Working capital loan (outside project cost)0.00

09 Key assumptions

Selling price₹0 per units
Raw material & packing cost₹0 per units
Capacity used each year60% · 70% · 80% · 80% · 80% · 80% · 80%
Term loan interest rate (% a year)11% · 84 months (Moratorium 6)
Working capital methodTurnover method (RBI) · Working capital interest (% a year) 11%
Income tax rate25%
Yearly price and cost rise0%

10 Production and sales

Year → (₹ in lakh)1234567
Capacity used60%70%80%80%80%80%80%
Production (units)6,0007,0008,0008,0008,0008,0008,000
Sales0.000.000.000.000.000.000.00

11 Projected profitability

Year → (₹ in lakh)1234567
Sales0.000.000.000.000.000.000.00
Raw material and packing0.000.000.000.000.000.000.00
Power and fuel0.000.000.000.000.000.000.00
Salaries and wages2.882.882.882.882.882.882.88
Rent0.000.000.000.000.000.000.00
Administration0.000.000.000.000.000.000.00
Selling and distribution0.000.000.000.000.000.000.00
Repairs and maintenance0.050.050.050.050.050.050.05
Insurance0.010.010.010.010.010.010.01
Total cost of operations2.952.952.952.952.952.952.95
Operating profit (EBITDA)-2.95-2.95-2.95-2.95-2.95-2.95-2.95
Depreciation0.400.340.290.240.210.180.15
Preliminary expenses written off0.000.000.000.000.000.000.00
Interest on term loan0.190.160.130.100.070.040.02
Interest on working capital0.000.000.000.000.000.000.00
Profit before tax-3.53-3.44-3.36-3.29-3.23-3.17-3.11
Income tax0.000.000.000.000.000.000.00
Profit after tax-3.53-3.44-3.36-3.29-3.23-3.17-3.11

12 Cash flow

Year → (₹ in lakh)1234567
Profit after tax-3.53-3.44-3.36-3.29-3.23-3.17-3.11
Depreciation0.400.340.290.240.210.180.15
Cash accruals (PAT + depreciation)-3.13-3.11-3.08-3.05-3.02-2.99-2.96
Term loan repaid0.130.260.260.260.260.260.26
Owner’s drawings0.000.000.000.000.000.000.00
Surplus after repayment-3.26-3.37-3.34-3.31-3.28-3.25-3.23
Cash and bank-3.26-6.63-9.97-13.29-16.57-19.82-23.05

13 Projected balance sheet

Year → (₹ in lakh)1234567
Capital (own + subsidy)0.920.920.920.920.920.920.92
Reserves and surplus-3.53-6.97-10.33-13.62-16.85-20.02-23.13
Term loan outstanding1.581.321.050.790.530.260.00
Working capital loan0.000.000.000.000.000.000.00
Total liabilities-1.02-4.73-8.36-11.91-15.40-18.83-22.20
Net fixed assets2.241.901.621.381.170.990.84
Preliminary expenses not written off0.000.000.000.000.000.000.00
Current assets (stock and debtors)0.000.000.000.000.000.000.00
Cash and bank-3.26-6.63-9.97-13.29-16.57-19.82-23.05
Total assets-1.02-4.73-8.36-11.91-15.40-18.83-22.20

14 Ratios and break-even

Year1234567
Debt service coverage ratio (DSCR)-9.29-6.94-7.45-8.04-8.74-9.56-10.55
Break-even (% of capacity used)———————
Cash break-even———————
Average DSCR-8.65
Lowest DSCR-10.55
Payback period—

15 Depreciation

Year → (₹ in lakh)1234567
Depreciation0.400.340.290.240.210.180.15

Written-down value method at Income-tax Rules block rates (building 10%, plant & machinery 15%, furniture 10%, computers 40%). Change them if your CA uses other rates.

16 Term loan repayment

YearOpeningInterestTerm loan repaidClosing
11.710.190.131.58
21.580.160.261.32
31.320.130.261.05
41.050.100.260.79
50.790.070.260.53
60.530.040.260.26
70.260.020.260.00

17 Licences and registrations

  • Udyam registration
  • GST registration
  • State Pollution Control Board consent where the state requires it (furnace, coatings)
  • Import Export Code (IEC) for importing raw material

18 Government schemes that may apply

  • Prime Minister's Employment Generation Programme (PMEGP)
  • Pradhan Mantri MUDRA Yojana (PMMY) – Shishu, Kishor, Tarun, Tarun Plus
  • Credit Guarantee Fund Trust for Micro and Small Enterprises (CGTMSE)
  • Stand-Up India

19 Sources

  1. DC-MSME project profile — Wire Wound Resistors — https://www.dcmsme.gov.in/publications/pmryprof/it/ch25.pdf
  2. World Customs Organization – HS Nomenclature 2022, Chapter 85 — https://www.wcoomd.org/-/media/wco/public/global/pdf/topics/nomenclature/instruments-and-tools/hs-nomenclature-2022/2022/1685_2022e.pdf

This report is a projection from the figures entered by the promoter. It is not a bank appraisal or a guarantee of a loan or subsidy. Check every figure with current quotations and your chartered accountant before submitting it.