Building BusinessServices

Section 24

Feather Shuttlecock Making

Fill six short steps; the report updates as you type. Print it or save it as a PDF when you are done. Published project reports put the total cost of this business between ₹12 lakh and ₹12 lakh.

Legal form
Applicant category
Location

Detailed Project Report

Feather Shuttlecock Making

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Prepared on: 13 November 2026 · Prepared with Building Business DPR (buildingbusiness.in)

01 Project at a glance

Total project cost
₹2.14 L
Term loan from bank
₹1.39 L
Promoter’s contribution
₹0.21 L
Subsidy
₹0.54 L
Sales · Year 3
₹0.00 L
Profit after tax · Year 3
₹-3.27 L
Average DSCR
-10.60
Break-even (% of capacity used)
—

02 Promoter and unit

Promoter name—
Business / firm name—
Legal formProprietorship
Address of the unit—
Applicant categoryGeneral · Rural

03 The project

Fix 16 duck feathers into a cork base, balance by weight and pack in rolls of ten for badminton players.

Main product or serviceFeather Shuttlecock Making
Installed capacity per year (at 100%)10,000 units

04 Market

  • Badminton players — men, women and children
  • Clubs, schools and sports bodies, government and private
  • Sports-goods wholesalers and shops
  • Direct supply to clubs and academies

05 Plant and machinery

ItemQty₹Total ₹
Drill machine for boring corks (¼, 0.5 HP motor)17,5007,500
Hand press double-scissors feather cutting machine (× 2)120,00020,000
Weighing balance110,00010,000
Tools and equipment (× LS)13,0003,000
Disc and belt sanding machine, 1200 × 150 mm, 0.5 HP120,00020,000
Pedestal grinder, 200 mm wheel, 0.5 HP110,00010,000
Surface grinder, table 550 × 200 mm, 1 HP165,00065,000
Work bench, vice, hand tools, dies, punches, measuring tools (× LS)150,00050,000
Installation and electrification (10% of machines) (× LS)118,55018,550
Total2,04,050

Pre-filled from: PMEGP sample project report — Feather Shuttle Cock (prepared by Udyami/Samadhan); World Customs Organization – HS Nomenclature 2022, Chapter 95. Prices in older reports will have gone up — enter today’s quotations.

06 Raw materials

  • White duck feathers — 16 per shuttle; 19,20,000 a year at ₹2 = ₹38.40 L
  • Cork bottoms (1 × 1 inch) — 1,20,000 a year at ₹3 = ₹3.60 L
  • White sheepskin crust for the bottom cap — 960 sq ft at ₹150 = ₹1.44 L
  • Glue, gelatine, cotton thread, robin blue, detergent — ₹12,000 a year
  • Cylindrical packing boxes — 12,000 at ₹15 = ₹1.80 L

07 Cost of project

₹ in lakh
Plant and machinery2.04
Contingency0.10
Total fixed capital2.14
Working capital margin0.00
Total project cost2.14

08 Means of finance

₹ in lakh%
Promoter’s contribution0.2110.0
Subsidy0.5425.0
Term loan from bank1.3965.0
Total2.14100.0
Working capital loan (outside project cost)0.00

09 Key assumptions

Selling price₹0 per units
Raw material & packing cost₹0 per units
Capacity used each year60% · 70% · 80% · 80% · 80% · 80% · 80%
Term loan interest rate (% a year)11% · 84 months (Moratorium 6)
Working capital methodTurnover method (RBI) · Working capital interest (% a year) 11%
Income tax rate25%
Yearly price and cost rise0%

10 Production and sales

Year → (₹ in lakh)1234567
Capacity used60%70%80%80%80%80%80%
Production (units)6,0007,0008,0008,0008,0008,0008,000
Sales0.000.000.000.000.000.000.00

11 Projected profitability

Year → (₹ in lakh)1234567
Sales0.000.000.000.000.000.000.00
Raw material and packing0.000.000.000.000.000.000.00
Power and fuel0.000.000.000.000.000.000.00
Salaries and wages2.882.882.882.882.882.882.88
Rent0.000.000.000.000.000.000.00
Administration0.000.000.000.000.000.000.00
Selling and distribution0.000.000.000.000.000.000.00
Repairs and maintenance0.040.040.040.040.040.040.04
Insurance0.010.010.010.010.010.010.01
Total cost of operations2.932.932.932.932.932.932.93
Operating profit (EBITDA)-2.93-2.93-2.93-2.93-2.93-2.93-2.93
Depreciation0.320.270.230.200.170.140.12
Preliminary expenses written off0.000.000.000.000.000.000.00
Interest on term loan0.150.130.110.080.060.040.01
Interest on working capital0.000.000.000.000.000.000.00
Profit before tax-3.41-3.34-3.27-3.21-3.16-3.11-3.07
Income tax0.000.000.000.000.000.000.00
Profit after tax-3.41-3.34-3.27-3.21-3.16-3.11-3.07

12 Cash flow

Year → (₹ in lakh)1234567
Profit after tax-3.41-3.34-3.27-3.21-3.16-3.11-3.07
Depreciation0.320.270.230.200.170.140.12
Cash accruals (PAT + depreciation)-3.08-3.06-3.04-3.02-2.99-2.97-2.95
Term loan repaid0.110.210.210.210.210.210.21
Owner’s drawings0.000.000.000.000.000.000.00
Surplus after repayment-3.19-3.28-3.25-3.23-3.21-3.18-3.16
Cash and bank-3.19-6.47-9.72-12.96-16.16-19.35-22.51

13 Projected balance sheet

Year → (₹ in lakh)1234567
Capital (own + subsidy)0.750.750.750.750.750.750.75
Reserves and surplus-3.41-6.74-10.02-13.23-16.39-19.50-22.57
Term loan outstanding1.291.070.860.640.430.210.00
Working capital loan0.000.000.000.000.000.000.00
Total liabilities-1.37-4.92-8.41-11.84-15.21-18.54-21.82
Net fixed assets1.821.551.321.120.950.810.69
Preliminary expenses not written off0.000.000.000.000.000.000.00
Current assets (stock and debtors)0.000.000.000.000.000.000.00
Cash and bank-3.19-6.47-9.72-12.96-16.16-19.35-22.51
Total assets-1.37-4.92-8.41-11.84-15.21-18.54-21.82

14 Ratios and break-even

Year1234567
Debt service coverage ratio (DSCR)-11.38-8.51-9.13-9.85-10.70-11.71-12.92
Break-even (% of capacity used)———————
Cash break-even———————
Average DSCR-10.60
Lowest DSCR-12.92
Payback period—

15 Depreciation

Year → (₹ in lakh)1234567
Depreciation0.320.270.230.200.170.140.12

Written-down value method at Income-tax Rules block rates (building 10%, plant & machinery 15%, furniture 10%, computers 40%). Change them if your CA uses other rates.

16 Term loan repayment

YearOpeningInterestTerm loan repaidClosing
11.390.150.111.29
21.290.130.211.07
31.070.110.210.86
40.860.080.210.64
50.640.060.210.43
60.430.040.210.21
70.210.010.210.00

17 Licences and registrations

  • Udyam registration
  • GST registration
  • Trade licence from the local body
  • Trademark for your brand (optional)
  • BIS standard for shuttlecocks — the report advises studying it (not a licence)

18 Government schemes that may apply

  • Prime Minister's Employment Generation Programme (PMEGP)
  • Pradhan Mantri MUDRA Yojana (PMMY) – Shishu, Kishor, Tarun, Tarun Plus
  • Credit Guarantee Fund Trust for Micro and Small Enterprises (CGTMSE)
  • Stand-Up India

19 Sources

  1. PMEGP sample project report — Feather Shuttle Cock (prepared by Udyami/Samadhan) — https://pmegp.msme.gov.in/Home/DownloadDocument?fileName=Documents/ProjectSampleReport/Feather_Shuttle_cock_%28_Samadhan_Projects_%29.pdf
  2. World Customs Organization – HS Nomenclature 2022, Chapter 95 — https://www.wcoomd.org/-/media/wco/public/global/pdf/topics/nomenclature/instruments-and-tools/hs-nomenclature-2022/2022/2095_2022e.pdf

This report is a projection from the figures entered by the promoter. It is not a bank appraisal or a guarantee of a loan or subsidy. Check every figure with current quotations and your chartered accountant before submitting it.