§1What this business is

China clay, ball clay and feldspar are ground in a ball mill into slip, cleaned on a magnetic separator, cast in plaster-of-Paris moulds, dried on racks, spray-glazed and fired in an oil-fired shuttle kiln. The report plans 80 basins a day.

Capacity: 80 basins a day; 50% in year 1.

§2Is it right for you?

Who it is for

Someone from the ceramics or pottery trade, or a sanitaryware dealer.

Who it is not for

Someone without ceramic process knowledge — rejection rates decide profit.

Advantages

  • Every new house, hotel and hospital needs basins
  • Clay raw materials are cheap
  • Can add closets, urinals and sinks later
  • Housing schemes support demand

Drawbacks

  • Large space and 18 workers
  • Firing losses (cracks) hurt profit
  • Branded sanitaryware is strong
  • Heavy, fragile goods are costly to transport

Skills you need

  • Slip casting and mould making
  • Glazing and kiln firing
  • Quality checks for cracks
  • Dealer and builder sales

Why difficulty 4/5: Ceramic process skill, kiln losses and big-brand competition.

§3Market

Who buys

  • House builders and home owners
  • Hotels, hospitals and institutions
  • Offices, cinemas and public buildings

How it sells

  • Sanitaryware and hardware dealers
  • Builders and contractors
  • Government housing projects

Good to know

  • The report links demand to renovation in cities, rising living standards and government housing policy.

§4Raw material & machinery

ItemQtyCost
Ball mill with porcelain lining and grinding media1₹1,20,000
Agitator1₹35,000
Slurry pump1₹2,72,000
Magnetic separator1₹4,00,000
Spray booths with air compressor and spray guns1 set₹50,000
Testing laboratory equipment1 lot₹20,000
Ceramic-fibre-lined oil-fired shuttle kiln1₹30,000
Oil storage tank and pre-heating system1₹40,000
Drying racks, working tables and slurry containers1 lot₹25,000

From: PMEGP sample project report — Wash Basin (prepared by Udyami/Samadhan)

  • China clay
  • Ball clay or fire clay
  • Feldspar powder
  • Plaster of Parisfor moulds
  • Colours, chemicals and packing material

From: PMEGP sample project report — Wash Basin (prepared by Udyami/Samadhan)

§5Licences & registration

  1. Udyam registration
  2. GST
  3. State Pollution Control Board consent (kiln)
  4. BIS certification or registration if a quality control order covers your product — check the current list
  5. Factory licence if you cross the Factories Act limits

We can do this registration for you

§6Schemes & subsidies

PMEGP and MUDRA both fit a ₹15.75 L project; CGTMSE for collateral-free credit.

§7Money

How the investment is worked out: Plant & machinery ₹9.92 L + furniture ₹1.50 L + working capital ₹4.33 L = ₹15.75 L (land own or rented). Finance: term loan ₹10.28 L, working-capital loan ₹3.89 L, own ₹1.57 L.

Working capital: Working capital ₹4.33 L (bank ₹3.89 L) — 10 days of raw material plus stock.

Year not printed on the report — check current machinery prices.

How to prepare a loan file

§8Export potential

Export council / board: Not verified yet

  • No HS code or export body has been checked against an official list yet.

§9Risks — where people fail

  • High breakage and rejection
  • Fuel oil price rise
  • Competition from Morbi and big brands
  • Slow construction season

§1030 / 60 / 90-day plan

A general plan that applies to any business. A plan for this business will be added after research.

  1. Days 1–30: Visit a working ceramic wash basin manufacturing unit, ask 10 buyers about price and quantity, and get quotations from 3 suppliers.
  2. Days 31–60: Udyam and the licences you need (Udyam registration, GST), a project report (DPR), and the scheme or loan file.
  3. Days 61–90: Space and machines, trial production, and first deliveries to 10 customers.

§11Who to connect with

Not verified yet

Associations, clusters and training institutes — the directory is being built. Connect

§12Watch

There is no episode on this business yet. Shows are coming soon on the Podcast page.

Want to start Ceramic Wash Basin Manufacturing?

DPR, loan file or registration — ask us on WhatsApp.

Get a DPR / loan file made

Sources

  1. PMEGP sample project report — Wash Basin (prepared by Udyami/Samadhan)

Data review: 6 October 2026. Spotted a mistake? Report it. For information only — not legal or financial advice.